Lennox International Inc G61MP Series Units, Gas Units installation instructions Gas Piping

Gas Piping

CAUTION

If a flexible gas connector is required or allowed by the authority that has jurisdiction, black iron pipe shall be installed at the gas valve and extend outside

IMPORTANT

Compounds used on threaded joints of gas piping must be resistant to the actions of liquified petro-

leum gases.

the furnace cabinet.

WARNING

Do not exceed 600 in−lbs (50 ft−lbs) torque when at- taching the gas piping to the gas valve.

MANUAL MAIN SHUT−OFF VALVE WILL NOT HOLD NORMAL TEST PRESSURE

CAP

FURNACE

ISOLATE GAS VALVE

1 − Gas piping may be routed into the unit through either the left- or right-hand side. Supply piping enters into the gas valve from the side of the valve as shown in figure 48.

2 − When connecting gas supply, factors such as length of run, number of fittings and furnace rating must be con- sidered to avoid excessive pressure drop. Table 9 lists recommended pipe sizes for typical applications.

NOTE − Use two wrenches when connecting gas pip- ing to avoid transferring torque to the manifold.

3 − Gas piping must not run in or through air ducts, clothes chutes, chimneys or gas vents, dumb waiters or eleva- tor shafts. Center gas line through piping hole. Gas line should not touch side of unit. See figure 48.

4 − Piping should be sloped 1/4 inch per 15 feet (6mm per 5.6m) upward toward the gas meter from the furnace. The piping must be supported at proper intervals, ev- ery 8 to 10 feet (2.44 to 3.05m), using suitable hangers or straps. Install a drip leg in vertical pipe runs to serve as a trap for sediment or condensate.

5 − A 1/8" N.P.T. plugged tap or pressure post is located on the gas valve to facilitate test gauge connection. See figures 55 and 56.

6 − In some localities, codes may require installation of a manual main shut-off valve and union (furnished by in- staller) external to the unit. Union must be of the ground joint type.

FIGURE 46

Leak Check

After gas piping is completed, carefully check all piping

connections (factory− and field−installed) for gas leaks. Use a leak detecting solution or other preferred means.

The furnace must be isolated from the gas supply system

by closing its individual manual shut-off valve during any pressure testing of the gas supply system at pressures less than or equal to 1/2 psig (3.48 kPa, 14 inches w.c.).

IMPORTANT

When testing pressure of gas lines, gas valve must

be disconnected and isolated. See figure 46. Gas valves can be damaged if subjected to pressures greater than 1/2 psig (3.48 kPa).

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result in serious injury, death, or property damage. Never use an open flame to test for gas leaks. Check all connections using a commercially available soap solution made specifically for leak detection.Some soaps used for leak detection are corrosive to certain metals. Carefully rinse piping thoroughly after leak test has been completed.

Upflow Application

Left Side Piping

(Standard)

MANUAL

MAIN SHUT−OFF

VALVE

GROUND

JOINT

UNION

DRIP LEG

AUTOMATIC GAS VALVE (with manual shut−off valve)

FIELD

PROVIDED

AND INSTALLED

Upflow Application

Right Side Piping

(Alternate)

MANUAL

MAIN SHUT−OFF

VALVE

GROUND

JOINT

UNION

DRIP LEG

FIGURE 47

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