Lennox International Inc Gas Units, G61MP Series Units Gas Pressure Adjustment

Models: G61MP Series Units Gas Units

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Gas Pressure Adjustment

12−

If the appliance will not operate, follow the instructions

 

urning Off Gas to Unit" and call your service techni-

 

cian or gas supplier.

 

Turning Off Gas to Unit

 

1 −

Set the thermostat to the lowest setting.

2 −

Turn off all electrical power to the unit if service is to be

 

performed.

 

3 −

Remove the upper access panel.

4 −

White Rodgers 36E Gas Valve − Move gas valve

 

switch to OFF.

 

 

Honeywell VR8205 Gas Valve − Move switch on gas

 

valve clockwise

to OFF. Do not force.

5 −

Replace the upper access panel.

Gas Pressure Adjustment

Gas Flow (Approximate)

1 − Operate unit at least 15 minutes before checking gas flow. Determine the time in seconds for one revolu- tions of gas through the meter. A portable LP gas me- ter (17Y44) is available for LP applications.

2 − Compare the number of seconds and the gas meter size in table 12 to determine the gas flow rate. Multiply the gas flow rate by the heating value to determine the unit input rate. If manifold pressure is correct and the unit input rate is incorrect, check gas orifices for proper size and restriction.

3 − Remove temporary gas meter if installed.

NOTE − To obtain accurate reading, shut off all other gas appliances connected to meter.

Supply Pressure Measurement

A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap. Remove the threaded plug, install a field−provided barbed fitting and connect a manometer to measure supply pressure. Replace the threaded plug after measurements have been taken.

Manifold Pressure Measurement

To correctly measure manifold pressure, the differential pressure between the positive gas manifold and the nega- tive burner box must be considered. Use pressure test adapter kit (available as Lennox part 10L34) to assist in measurement.

1 − Remove the threaded plug from the outlet side of the gas valve and install a field−provided barbed fitting. Connect test gauge

measure manifold pressure.

2 − Tee into the gas valve regulator vent hose and connect test gauge

TABLE 12

Gas Flow Rate (Ft.3/Hr.)

Seconds for 1

Gas Meter Size

Revolution

1/2 cu ft Dial

1 cu ft Dial

 

 

 

10

180

360

 

 

 

12

150

300

 

 

 

14

129

257

 

 

 

16

113

225

 

 

 

18

100

200

 

 

 

20

90

180

 

 

 

22

82

164

 

 

 

24

75

150

 

 

 

26

69

138

 

 

 

28

64

129

 

 

 

30

60

120

 

 

 

32

56

113

 

 

 

34

53

106

 

 

 

36

50

100

 

 

 

38

47

95

 

 

 

40

45

90

 

 

 

42

43

86

 

 

 

44

41

82

 

 

 

46

39

78

 

 

 

48

38

75

 

 

 

50

36

72

 

 

 

52

35

69

 

 

 

54

33

67

 

 

 

56

32

64

 

 

 

58

31

62

 

 

 

60

30

60

3 − Start unit on low heat (68% rate) and allow 5 minutes for unit to reach steady state.

4 − While waiting for the unit to stabilize, notice the flame. Flame should be stable and should not lift from burner. Natural gas should burn blue.

5 − After allowing unit to stabilize for 5 minutes, record manifold pressure and compare to value given in table 13.

6 − Repeat steps 3, 4 and 5 on high heat.

NOTE − Shut unit off and remove manometer as soon as an accurate reading has been obtained. Take care to remove barbed fitting and replace threaded plug.

Manual backgroundCAUTION

Do not attempt to make adjustments to the gas valve.

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Lennox International Inc Gas Units, G61MP Series Units installation instructions Gas Pressure Adjustment