F-7

TROUBLESHOOTING

F-7

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

The Beeper (Piezoelectric Buzzer) cannot be

1. Background noise may be too loud for user

 

 

 

heard – machine operating normally.

to hear beeper.

 

 

 

 

 

 

 

 

The welding parameters that were

1. Make certain that a remote control unit is

 

 

 

saved in memory are different

not connected. When a remote control unit is

 

 

 

when recalled.

used, the weld parameters are set by the

 

 

 

 

remote control potentiometers.

 

 

 

 

 

 

 

 

The water cooler does not turn on.

1. Make sure that the water cooler has been

 

 

 

enabled. Refer to the Setup Overlay descrip-

 

 

 

 

 

 

 

 

tion in the Operation Section of this manual.

 

 

 

 

2. The cooler’s circuit breaker may have tripped.

 

 

 

 

3. If the water cooler is enabled but generates

 

 

 

 

insufficient coolant pressure, the machine will

 

 

 

 

beep loudly and the water cooler will shut

 

 

 

 

down. In this case, prime the water cooler.

 

 

 

 

Refer to the Setup Overlay description in the

 

 

 

 

Operation Section of this manual.

If all recommended possible areas

 

The machine beeps without the

If the water cooler is enabled and the pres-

 

keys being pressed.

of misadjustments have been

 

sure switch inside the water cooler opens (due

 

 

checked and the problem per-

 

 

to inadequate coolant pressure), the machine

 

 

sists, contact your local Lincoln

 

 

indicates this by beeping. This happens

 

 

Authorized Field Service Facility.

 

 

regardless of the overlay placed on the

 

 

 

 

 

 

machine. In this case do the following:

 

 

 

 

1. Turn the machine off and on a couple of

 

 

 

 

times and see if the beeping continues. If the

 

 

 

 

pressure dropped momentarily then turning

 

 

 

 

the machine off and on eliminates the beep-

 

 

 

 

ing. A momentary pressure drop could be due

 

 

 

 

to someone stepping on the water cooler

 

 

 

 

hose, for example.

 

 

 

 

2 Check the water cooler and accessory

 

 

 

 

hoses for kinks, internal obstructions or block-

 

 

 

 

age, or ruptures. If such problems were found

 

 

 

 

then correct them and turn the machine off

 

 

 

 

and on to check if the beeping has been elimi-

 

 

 

 

nated.

 

 

 

 

3. Check the water cooler fluid level. Low coolant

 

 

 

 

level could cause the pressure to drop.

 

 

 

 

4. Prime the water cooler. Refer to the Setup

 

 

 

 

Overlay section of this manual for instructions.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 450

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Lincoln Electric IM542-D manual Saved in memory are different