Figure D.1 Resistor Locations | Lincoln Electric IM542-D instruction

E-2

E-2

MAINTENANCE

FIGURE D.1 – RESISTOR LOCATIONS

5 PAIRS OF RESISTORS

CHECK VOLTAGES BETWEEN EACH TERMINAL AND FROM EACH RESISTOR TO CASE GROUND

5.Locate two sets of two resistors on the left side of the machine and three sets of two resistors on the right side of the machine. See Figure D.1. Do not touch the resistors or any other internal machine component. Using a DC voltmeter, check for any DC voltage that may be present across the termi- nals of each resistor and from each resistor to case ground (20 measurements in all). If a voltage is present, be careful not to touch these resistors.

WARNING

ELECTRIC SHOCK can kill.

•Proceed with caution being care- ful not to touch any internal machine components during the discharge procedure.

POWER WAVE 450

Image 51

Lincoln Electric IM542-D manual Figure D.1 Resistor Locations

Contents

For use with machines having Code Numbers Safety Depends on You California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank You Table of Contents Section C Vii Section D Viii Series Section ESection F Section G Awgiec InstallationTechnical Specifications Power Wave Power Wave Input Connections Safety PrecautionsHigh Frequency Precautions Select Suitable Location Ground Connections Input Power ConnectionsInput Fuse and Supply Wire Considerations Input Voltage Reconnect Procedure Water Cooler Connections Wire Feeder ConnectionsOutput Connections Work and Electrode Cable Connections Power Wave 450 Robotic Dimensions Power Wave 450 Robotic Safety Instructions OperationOperating Instructions Save process information if desired Select your process information General Description Case Front Controls Controls and Settings Installing AN Overlay Operating OverlaysOverview Overlay Types OverlayName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Operation Then Select a Memory Location Robotic Interface Weld from MEMORY, Dual Procedure Overlay Operation Limits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Figure B.7 Setup Overlay Setup Overlay Table B.1 Positive Voltage Sensing Options Wire Feeder Setup Description+/- Polarity KEY Positive Polarity Voltage Sensing Wave Control Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Pulse Procedures Table B.3 Adjustble Parameters GmawFcaw Current Protection Pulse WeldingOverload Protection Thermal Protection Robot Signal Descriptions Robotic InterfaceInterface Description Water Fault Touch Sense SignalGAS Fault Wire Fault Robot Controller Electrical Characteristics Power Wave CircuitsDual Procedure Switch COM- Mand Wire Stick Detect Power Fault Dual Procedure Switch Command Touch Sense Command ARC DetectGAS Fault Water Fault Touch Sensing Setup Robot Controller SetupWeld System Setup Weld Equipment Setup Miscellaneous Connections Power Wave Interface BoardConnections Arctool Welding Inputs and Outputs Priming the Cooler AccessoriesWater Cooler Usage Recommended Coolants L9777 Wire Feed Unit Dimension Print For the LatestType Connecting Wire Feed Unit to Power Source Mounting the Wire Feed Unit Electrode Routing Drive Roll and Guide Tube Kits Procedure to Install Drive Roll and Guide TubesSteel Wire Sizes Roll Aluminum Wire Sizes Idle Roll Pressure Setting Requires Installation of 2 51MM K162H Spindle KIT Feeding Electrode and Brake Adjustment Wire Loading of 13-14lb 6kg Innershield Coils To Mount a 50-60lb 22.7-27.2kg CoilFeeding Electrode Wire Drive Motor and Gearbox Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsAvoiding Wire Feeding Problems Periodic Maintenance of Wire Drive Unit Connector for 1/16 5/64 1.6 2.0 mm Wire Switch Requirements Maintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool Usage G3503- Cooler Service G3503- Cooler Periodic Maintenance Figure D.4 General Component Locations Troubleshooting HOW to USE Troubleshooting GuideED Tests Troubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training? Precaucion Aviso DE