viii

viii

3.1.5 WIRE STICK DETECT

C-3

4. POWER WAVE CIRCUITS

C-3

4.1 VOLTAGE COMMAND

C-3

4.2 WIRE SPEED COMAND

C-3

4.3 TOUCH SENSE SIGNAL

C-3

4.4 ARC DETECT

C-4

4.5 GAS FAULT

C-4

4.6 WATER FAULT

C-4

4.7 POWER FAULT

C-4

4.8 VOLTAGE FEEDBACK

C-4

4.9 CURRENT FEEDBACK

C-4

4.10 WELD START

C-4

4.11 GAS START

C-4

4.12 TOUCH SENSE COMMAND

C-4

4.13 WIRE+ & WIRE-

C-4

4.14 DUAL PROCEDURE SWITCH COMMAND

C-4

4.15 WIRE STICK DETECT

C-4

5. ROBOT CONTROLLER SETUP

C-5

5.1 WELD SYSTEM SETUP

C-5

5.2 WELD EQUIPMENT SETUP

C-5

5.3 SYSTEM VARIABLES

C-5

5.4 TOUCH SENSING SETUP

C-5

6. CONNECTIONS

C-6

6.1 POWER WAVE INTERFACE BOARD

C-6

6.2 ARCTOOL WELDING INPUTS AND OUTPUTS

C-6

6.3 MISCELLANEOUS CONNECTIONS

C-6

 

 

Accessories

Section D

Water Cooler Usage

D-1

Recommended Coolants

D-1

Priming the Cooler

D-1

Wire Feed Unit Dimension Print

D-2

Mounting the Wire Feed Unit

D-3

Connecting Wire Feed Unit to Power Source

D-3

Electrode Routing

D-3

Drive Roll and Guide Tube Kits

D-4

Procedure to Install Drive Roll & Guide Tubes

D-4

Idle Roll Pressure Setting

D-5

K659-1 Gas Guard Regulator

D-5

Wire Reel Loading

D-5

Routine Maintenance of Wire Feed Unit

D-8

Gun Cable Connector Requirements

D-9

Page 9
Image 9
Lincoln Electric IM542-D manual Viii, Section D