Lincoln Electric IM542-D manual Power Wave Interface Board, Miscellaneous Connections, Nov97

C-6 C-6

ROBOTIC INTERFACE

6. CONNECTIONS

6.1 POWER WAVE INTERFACE BOARD

J101-1	+Serial loop	CTRL J27-1
J101-2	High speed sense 1	P83-K
J101-3	High speed sense 2	P83-L
J101-4	-Serial loop	CTRL J27-4
J103-1	+42VDC	Full wave bridge
J103-2	-42VDC	Full wave bridge
J103-3	Touch 2-4 output (2)	PROT J34-4
J103-4	Touch 2-4 output (4)	PROT J34-7
J103-5	Tach PWR	P83-G
J103-6	Tach signal	P83-F
J103-7	Tach GND	P83-H
J103-8	Motor+	P83-A
J103-9	Motor-	P83-B
J103-10	Weld 2-4 output (2)	PROT J34-11
J103-11	Weld 2-4 output (4)	PROT J34-14
J103-12	Gas solenoid+	P83-C
J103-13	Gas solenoid-	P83-D
J103-14	67 Sense lead	P83-N
J103-15
J103-16
J104-1	Voltage signal	CTRL J21-4
J104-2	Current signal	CTRL J21-7
J104-3	Water PWR	D.K. J16-4
J104-4	+output signal	SNUB J60-3
J104-5	-output signal	SNUB J61-4
J104-6	Water signal	D.K. J16-5
J104-7	Control GND	CTRL J24-11
J104-8	TRIM command	D.K. J10-12 (TIG)
J104-9	WFS command	D.K. J10-2 (WF1)
J104-10	Display analog GND	D.K. J10-13
J104-11	Water GND	D.K. J16-12
J104-12	67 Sense lead	SNUB J60-8
J105-1	Isolated voltage signal	P82-J (ADCH1)
J105-2	Isolated current signal	P82-L (ADCH2)
J105-3	Abnormal operation signal	P82-h (WDI6)
J105-4	Arc start command	P82-[ ]* (WDO1)
J105-5	Arc detect signal	P82-d (WDI2)
J105-6	Gas flow command	P82-S (WDO2)
J105-7	Gas shortage signal	P82-e (WDI3)
J105-8	DPS command	P82-X (WDO7)
J105-9	Positive inch command	P82-U (WDO4)
J105-10	Negative inch command	P82-V (WDO5)
J105-11	Short detect signal (+)	P82-N (WDI-)
J105-12	Short detect signal (-)	P82-P (WDI-)
J105-13	Isolated water signal	P82-g (WDI5)
J105-14	Touch sense command	P82-T (WDO3)
J105-15	Voltage command	P82-A (DACH1)
J105-16	WFS command	P82-E (DACH2)
J106-1	Touch sense signal	CTRL J24-4
J106-2	Isolated touch sense signal	P82-c (WDI1)
J106-3	Robot +24V	P82-r (+24E)
J106-4	Robot GND	P82-a (0V)
J106-5	Robot analog GND	P82-F (COMDA2)
J106-6	Spare robot output	P82-Z (WDO8)
J106-7	Gas shortage input	P84-A
J106-8	Gas shortage GND	P84-B

6.2ARCTOOL WELDING INPUTS AND OUTPUTS

CRW1-1			DACH1	Voltage command	P82-A
CRW1-2			COMDA1		P82-F
CRW1-3			DACH2	WFS command	P82-E
CRW1-4			COMDA2	WFS command GND	P82-F
CRW1-5			WDI1	(Touch sense signal)	P82-c
CRW1-6			WDI2	Arc detect	P82-d
CRW1-7			WDI3	Gas fault	P82-e
CRW1-8			WDI4		P82-f
CRW1-9			WDI5	Water fault	P82-g
CRW1-10			WDI6	Power fault	P82-h
CRW1-11			WDI7		P82-j
CRW1-12			WDI8		P82-k
CRW1-13			ADCH1	Voltage feedback	P82-J
CRW1-14			COMAD1		P82-K
CRW1-15			ADCH2	Current feedback	P82-L
CRW1-16			COMAD2		P82-M
CRW1-17
CRW1-18
CRW1-19			0V	Robot GND	P82-a
CRW1-20			0V		P82-b
CRW1-21			0V		P82-m
CRW1-22			0V		P82-n
CRW1-23			WDO1	Weld start	P82-R
CRW1-24			WDO2	Gas start	P82-S
CRW1-25			WDO3	(Touch sense	P82-T
				command)
CRW1-26			WDO4	Wire+	P82-U
CRW1-27			WDO5	Wire-	P82-V
CRW1-28			WDO6		P82-W
CRW1-29			WDO7	(Dual procedure switch	P82-X
				command)
CRW1-30			WDO8	(Spare robot output)	P82-Z
CRW1-31			WDI+	Wire stick detect	P82-N
CRW1-32			WDI-	Wire stick detect	P82-P
CRW1-33			+24V	Robot PWR	P82-r
CRW1-34			+24V	Robot PWR	P82-r
					P82-H
					P82-s
	P82-R	Fanuc models

* P82-C Motoman models

6.3 MISCELLANEOUS CONNECTIONS

P84-A	Gas shortage input
P84-B	Gas shortage GND

POWER WAVE 450 Nov97