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TABLE OF CONTENTS

 

 

 

 

Page

 

Safety

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Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Select Suitable Location

A-2

 

Stacking

A-2

 

Tilting

A-2

 

Lifting

A-2

 

High Frequency Precautions

A-2

 

Input Connections

A-2

 

Ground Connections

A-3

 

Input Power Connections

A-3

 

Input Fuse and Supply Wire Connections

A-3

 

Input Voltage Reconnect Procedure

A-3

 

Output Connections

A-4

 

Work and Electrode Cable Connections

A-4

 

Water Cooler Connections

A-4

 

Wire Feeder Connections

A-4

 

Dimension Print

A-5

 

Component Diagram

A-6

 

 

 

 

 

Operation

Section B

 

Safety Instructions

B-1

 

Quick Start Reference for Process Selection Overlay

B-2

 

General Description

B-3

 

Synergic Welding

B-3

 

Recommended Processes

B-3

 

Operational Features and Controls

B-3

 

Design Features and Advantages

B-3

 

Welding Capability

B-3

 

Limitations

B-3

 

Controls and Settings

B-4

 

Case Front Controls

B-4

 

Operating Overlays

B-5

 

Overview

B-5

 

Installing an Overlay

B-5

 

Overlay Types

B-6

 

Pulse, GMAW, FCAW, Stick Overlay

B-7

 

Robotic Interface, Weld from Memory, Dual Procedure Overlay

B-10

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Lincoln Electric IM542-D manual Table of Contents