Lincoln Electric IM542-D manual Switch Requirements, Connector for 1/16 5/64 1.6 2.0 mm Wire

D-9 D-9

ACCESSORIES

Gun Cable Connector Requirements to Permit Proper Connection to Wire Feed Units

.749 (19.0) .747 (18.9) .62 (15.7) DIA.

.03 x 45° (.76 x 45°)

max1.25	(31.7)	.062R (1.5R)
Style "A"
		"A" DIA HOLE

		.295 (7.49)
Connector must be		.290 (7.36)
		.252 (6.40)
insulated in this area	1.00	.260 (6.60)
	(25.4)
2.00	1.25
(51.0)	(31.7)

Switch Requirements

1/2 Amp AC 24 Volts - Inductive

1/2 Amp DC 24 Volts - Inductive

To Gun Switch

Connect Leads to

Pins "A" & "C"

S12024-1 (L.E. Part No.)

Amphenol AN3057-10 (or equiv.)

S12020-6 (L.E. Part No.)

Amphenol MS-3106A-18-11P (or equiv.)

Connector for 1/16 - 5/64” (1.6 - 2.0 mm) Wire

Style "B"

.180 (4.5)

.160 (4.0)

.03 x 45° (.76 x 45°)

"A" DIA HOLE

.495 (12.5) DIA. MAX.

Connector for .023 - .052” (19.0 / 18.9 mm) Wire (For all other dimensions, See Diagram above).

NOTE: Connector part with .749/.747 (19.0/18,9 mm) diameter should be made from brass if it is to be part of the welding current carrying circuit.

	“A” Diameter Hole
Wire Size	to be Concentric to
	.749/.747 (19.0/18.9 mm)
in. (mm)	Diameter Within .008 (.20) F.I.M.
.068- 5/64	.125 [1/8 (3.2 mm) Drill]
(1.7-2.0)

1/16 (1.6)

.078 [5/64 (2.0 mm) Drill]

.045 & .052 (1.1 & 1.3)

.062 [1/16 (1.6 mm) Drill]

.023-.035 (0.6-0.9)

.055 [(1.4 mm) #54 Drill]

All dimensions in inches and (millimeters)

POWER WAVE 450