Diagrams, Wiring Diagram Synergic | Lincoln Electric IM557 specification

											WIRING DIAGRAM															SYNERGIC 7																									F-1
					1																																														F-1
				P20	1	J20
				P20	2	J20
				P20		J20
				CASE
	U		U	GROUNDING
				STUD																																					554	551	552	553	512A	500
	GLP	CR1												INPUT ELECTRODE CABLE																											554	551	552	553	512A	500		521	520	519
		CR1																																					1	2	3	4	5	6	7	8
																						B
	REED
	REED																							P.M.			W					67
	SWITCH																							P.M.			W					67								**									PROCEDURE B
																																																	PROCEDURE B
	MAGNETICALLY																							TACH
	MAGNETICALLY																GAS							TACH															J11				DISPLAY				PROCEDURE A
	COUPLED																GAS							R U B						R.F. TOROID ASSEMBLY													P.C. BOARD
																	SOLENOID							R U B						R.F. TOROID ASSEMBLY													P.C. BOARD				LOCAL DUAL
																								R U B																							LOCAL DUAL
																																							500 C D A B E G F								PROCEDURE SWITCH
																																							500 C D A B E G F
																																							1	2	3	4	5	6	7	8			1	500
																																								* *							ENCODER PC BOARD		1	500
																																								* *									2	505
		BRIDGE					500M										526 527 520 519 512B 81R 82R																N.A.						J10										3	505
		BRIDGE		542	542				521	516	517	520	519	500 500 505								552	512A	U 554			500	551	553				N.A.																3
				542		W 82 81		4 2 W										R	U B							U				B W																		J12**	4	517
			+															R	U B											B W																			5
																																																	5
																																																	6	516
		AC	AC	R																																						KEYPAD							6	516
		AC	AC	R					1	2	3	4	5	6	7	8	9 10 1112 13 14 15 16	1	2	3	4	1	2	3	4	5	6	7	8	1	2	3	4	5	6	1	2												7	505
			-																																														7	505
	R		-																																													VOLTS	8	500
	R		500																																			500										VOLTS	8	500
			500													*				*						*							*				*


																			J3						J4
					1 2 3 4 5 6 7 8											J2																J5				J6			A							B	ENCODER PC BOARD		1
					1 2 3 4 5 6 7 8																																		A							B			1		DIAGRAMS
SYNERGIC 7 & 7H				R.F. TOROID ASSEMBLY			*																															A											2
																																						A										J13**	3
																																						B											3
																																																	4
						J1																																											4	527
																																																	5	527
																																																	6	526
																																							C										7
	CASE																																					C	C									WFS	8
	GROUNDING
	SCREW																																													E		A		GUN
																																						D	D									A		GUN
																																						D										B		CONTROL
																																						E										B	J19	CONTROL
																																						E										C	J19	CABLE
																																																D		CABLE
																																																D
			J18																																											G		E		N.B.
	(41)		J18	R																																			F							G				N.B.
	(41)		A	R																																		F
	(42)		B	R																																		F
	(42)		B	R																																		G
			C	2																																		G
	INPUT CABLE	RECEPTACLE	C	2																																		L
			D	4																																	W	L		1
			D	4									CONTROL P.C. BOARD																								W			1
			E	GND
			F	67																																	W	L		2
			F	67																																		L
			G	81
			G	81																																			J8
			H	82																																	P8	* * *	J8

OPTIONAL DUAL PROCEDURE

REMOTE CONTROL

* CAVITY NUMBERING SEQUENCE

**

PIN NUMBERING SEQUENCE

ELECTRICAL SYMBOLS PER E1537.

R.F. TOROID ASSEMBLY

(COMPONENT SIDE OF P.C. BOARD)

(COMPONENT SIDE OF P.C. BOARD)

LEAD COLOR CODING

J16

1

1 2

1

3

J10 8

1

B - BLACK

J12

82R

D

82R

J3

R - RED

J6

J5

J11

J13

W - WHITE

81R

C

81R

N.A. JUMPER FOR HIGH SPEED GEARBOX

L

2

3 4

4

6

***

PIN 1

U - BLUE

500

B

500

CONNECTOR CAVITY

N.B. TRIGGER LEADS OF WATER COOLED

L

1

4

1

8

512B

A

512B

NUMBERING SEQUENCE

MODELS CONNECT TO FAST-MATE GUN

J1

J2

REMOTE

CABLE

J4

(NON LEAD SIDE OF CONNECTOR)

CONNECTOR.

5

8

9

16

2

2

L

519

A

A

OPTIONAL DUAL

L

P8

J8

P10

P12

L

B

J20

P20

P11

P13

520

R.F. CHOKE

C

B

PROCEDURE SWITCH

1

1

PIN 1

PIN 1

J17

8-16-96

F-1

L9972

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

Image 47

Lincoln Electric IM557 manual Diagrams, Wiring Diagram Synergic

Contents

Synergic 7 and 7H Mar ‘95 Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Mar. ‘93 Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately Table of Contents Size & Weight Without Wire Stand With K377 Wire Stand InstallationTechnical Specifications Synergic 7 and 7H Type K631-3 K631-4 Wire Speed Range Recommended Processes and Equipment Standard FeaturesWire Drive Features General Description Control Features RUN-IN WFS Y P a D a N D D I S P L a Y Description Electric Shock can kill Safety Precautions Aluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes Roll Gmaw Guns Gun Cable Connection Wire Feeder to GunGun and Cable Assemblies For GMA Gun Cables Cylinder may explode if damaged Shut off shielding gas supply when not in useSynergic 7 Water Connections for Water- Cooled Guns Gmaw Shielding Gas Electrical Installation Warning 60% Duty Cycle Up to 100 ft Length 30m Optional Features InstallationWork Cable Current Installation Operating Instructions Mode SelectionPower-Down Save Operation Display Control Keys Preset voltage/trim may be adjusted Cold Feed Memory Ammeter Selection Step Trigger Mode SelectionDual Procedure Remote Control K1449-1 Procedure Selector Switch Figure B.1a Threaded Locking Collar Wire Loading Innershield Coils Coil tie wires To remove the wire reel from its shaft, graspKnob so it seats into the shaft when released Cut the tie wires at this time READI-REELS a K438 READI-REEL Adapter Must be Used Feeding Electrode Gas Guard Regulator Setting Idle Roll Pressure Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Grounding Lead Protector Explanation of Prompting Error Messages Optional Features Accessories 60 LB .2 KG Coil Adapter K1504-1 Universal Wire Reel Stand K1524-1 READI-REEL Adapters K179 type vacuum unit not recommended for use with Synergic MISC. Options Routine Maintenance MaintenanceMaintenance Avoiding Wire Feeding Problems Locate Problem Symptom 1TROUBLESHOOTINGE-1 Troubleshooting Replace WeldingIng and gas flow rate is proper Ing Connector J1 on control PC No control of wire feedTers on wire feeder display do not Defective wire feed motor tach or Or there may be a problem with Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Speed does not change when Run-in and weld speeds are set Remote control kit must be used Meters on wire feeder display doNot match those on power Problem with wire feeder harness Troubleshooting Wiring harness, or Control board Dure switch Be connectedBetween procedures a and B Display. If not, refer to Problem Faulty communication between Local dual procedure switchDual procedure switch is used to Switch between procedures a Troubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Wiring Diagram Synergic Diagrams Electric Shock Can Kill Input Connection Diagram W I R E R E E L S T a N D Dimension Print Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung