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Lincoln Electric
IM557
manual
Synergic 7 & 7H
Models:
IM557
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Troubleshooting
Install
Wiring Diagram Synergic
Repair faulty connection
Wire Drive Features
Dimension
Maintenance
If not, refer to Problem
Accessories
Connector J1 on control PC
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NOTES
SYNERGIC 7 & 7H
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Contents
Synergic 7 and 7H
Mar ‘95
Safety
Electric Shock can kill
Iii
Welding Sparks can cause fire or explosion
Mar. ‘93
Précautions DE Sûreté
On-Line Product Registration
Please Examine Carton and Equipment For Damage Immediately
Table of Contents
Technical Specifications Synergic 7 and 7H
Installation
Type K631-3 K631-4 Wire Speed Range
Size & Weight Without Wire Stand With K377 Wire Stand
Wire Drive Features
Standard Features
General Description
Recommended Processes and Equipment
Control Features
RUN-IN WFS
Y P a D a N D D I S P L a Y Description
Electric Shock can kill
Safety Precautions
Wire Feed Drive Roll and Guide Tube Kits
Procedure to Install Drive Roll and Guide Tubes
Steel Wire Sizes Roll
Aluminum Wire Sizes
Gun and Cable Assemblies
Gun Cable Connection Wire Feeder to Gun
For GMA Gun Cables
Gmaw Guns
Synergic 7 Water Connections for Water- Cooled Guns
Shut off shielding gas supply when not in use
Gmaw Shielding Gas
Cylinder may explode if damaged
Electrical Installation Warning
Work Cable
Optional Features Installation
Current
60% Duty Cycle Up to 100 ft Length 30m
Installation
Power-Down Save
Mode Selection
Operation
Operating Instructions
Display Control Keys
Preset voltage/trim may be adjusted
Cold Feed
Dual Procedure Remote Control K1449-1
Step Trigger Mode Selection
Procedure Selector Switch
Memory Ammeter Selection
Figure B.1a Threaded Locking Collar
Wire Loading
Innershield Coils
Knob so it seats into the shaft when released
To remove the wire reel from its shaft, grasp
Cut the tie wires at this time
Coil tie wires
READI-REELS a K438 READI-REEL Adapter Must be Used
Feeding Electrode
Gas Guard Regulator Setting
Idle Roll Pressure Setting
Making a Weld
Wire Reel Changing
Wire Feed Overload Protection
Grounding Lead Protector
Explanation of Prompting Error Messages
Optional Features
Accessories
60 LB .2 KG Coil Adapter K1504-1
Universal Wire Reel Stand K1524-1
READI-REEL Adapters
K179 type vacuum unit not recommended for use with Synergic
MISC. Options
Maintenance
Maintenance
Avoiding Wire Feeding Problems
Routine Maintenance
Locate Problem Symptom
1TROUBLESHOOTINGE-1
Troubleshooting
Ing and gas flow rate is proper
Welding
Ing
Replace
Ters on wire feeder display do not
No control of wire feed
Defective wire feed motor tach or
Connector J1 on control PC
Wiring harness or Control PC
Wire feed motor runs and solenoid Power source is defective
Speed does not change when Run-in and weld speeds are set
Or there may be a problem with
Not match those on power
Meters on wire feeder display do
Problem with wire feeder harness
Remote control kit must be used
Troubleshooting
Between procedures a and B
Dure switch Be connected
Display. If not, refer to Problem
Wiring harness, or Control board
Dual procedure switch is used to
Local dual procedure switch
Switch between procedures a
Faulty communication between
Troubleshooting
HXX
Procedure for Replacing PC Boards Electric Shock can kill
Wiring Diagram Synergic
Diagrams
Electric Shock Can Kill
Input Connection Diagram
W I R E R E E L S T a N D
Dimension Print
Synergic 7 & 7H
Synergic 7 & 7H
Synergic 7 & 7H
Synergic 7 & 7H
Precaucion
Warnung
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