Synergic 7 & 7H | Lincoln Electric IM557 instruction

NOTES

SYNERGIC 7 & 7H

Image 51

Lincoln Electric IM557 manual Synergic 7 & 7H

Contents

Synergic 7 and 7H Mar ‘95 Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Mar. ‘93 Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately Table of Contents Size & Weight Without Wire Stand With K377 Wire Stand InstallationTechnical Specifications Synergic 7 and 7H Type K631-3 K631-4 Wire Speed Range Recommended Processes and Equipment Standard FeaturesWire Drive Features General Description Control Features RUN-IN WFS Y P a D a N D D I S P L a Y Description Electric Shock can kill Safety Precautions Aluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes Roll Gmaw Guns Gun Cable Connection Wire Feeder to GunGun and Cable Assemblies For GMA Gun Cables Cylinder may explode if damaged Shut off shielding gas supply when not in useSynergic 7 Water Connections for Water- Cooled Guns Gmaw Shielding Gas Electrical Installation Warning 60% Duty Cycle Up to 100 ft Length 30m Optional Features InstallationWork Cable Current Installation Operating Instructions Mode SelectionPower-Down Save Operation Display Control Keys Preset voltage/trim may be adjusted Cold Feed Memory Ammeter Selection Step Trigger Mode SelectionDual Procedure Remote Control K1449-1 Procedure Selector Switch Figure B.1a Threaded Locking Collar Wire Loading Innershield Coils Coil tie wires To remove the wire reel from its shaft, graspKnob so it seats into the shaft when released Cut the tie wires at this time READI-REELS a K438 READI-REEL Adapter Must be Used Feeding Electrode Gas Guard Regulator Setting Idle Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Grounding Lead Protector Explanation of Prompting Error Messages Optional Features Accessories 60 LB .2 KG Coil Adapter K1504-1 Universal Wire Reel Stand K1524-1 READI-REEL Adapters K179 type vacuum unit not recommended for use with Synergic MISC. Options Routine Maintenance MaintenanceMaintenance Avoiding Wire Feeding Problems Locate Problem Symptom 1TROUBLESHOOTINGE-1 Troubleshooting Replace WeldingIng and gas flow rate is proper Ing Connector J1 on control PC No control of wire feedTers on wire feeder display do not Defective wire feed motor tach or Or there may be a problem with Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Speed does not change when Run-in and weld speeds are set Remote control kit must be used Meters on wire feeder display doNot match those on power Problem with wire feeder harness Troubleshooting Wiring harness, or Control board Dure switch Be connectedBetween procedures a and B Display. If not, refer to Problem Faulty communication between Local dual procedure switchDual procedure switch is used to Switch between procedures a Troubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Wiring Diagram Synergic Diagrams Electric Shock Can Kill Input Connection Diagram W I R E R E E L S T a N D Dimension Print Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung