Lincoln Electric IM557 manual Table of Contents

Models: IM557

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TABLE OF CONTENTS

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Page

 

 

Installation

Section A

 

 

Technical Specifications

A-1

 

 

General Description

A-2

 

 

Recommended Processes and Equipment

A-2

 

 

Standard Features

A-2

 

 

Keypad and Display Description

A-4

 

 

Safety Precautions

A-5

 

 

Installation of the Synergic 7 Components

A-5

 

 

Attaching Wire Reel Stand

A-5

 

 

Wire Feed Drive Roll and Guide Tube Kits

A-6

 

 

Standard 4-Roll Kits (KS655 and KS656)

A-6

 

 

Procedure to Install Drive Roll and Guide Tubes

A-6

 

 

Gun and Cable Assemblies

A-7

 

 

GMAW Guns

A-7

 

 

Innershield Guns

A-7

 

 

Gun and Cable Connections

A-7

 

 

Wire Feeder to Gun

A-7

 

 

For GMA Gun Cables

A-7

 

 

Synergic 7 Water Connections

A-8

 

 

GMAW Shielding Gas

A-8

 

 

Gas Guard Regulator

A-8

 

 

Electrical Installation

A-9

 

 

Optional Features Installation

A-10

 

 

 

 

Operation

Section B

 

 

Safety Precautions

B-1

 

 

Duty Cycle

B-1

 

 

Keypad Setup and Operation

B-1

 

 

Procedure Selector Switch

B-4

 

 

Dual Procedure Remote Control (K1449-1)

B-4

 

 

Wire Reel Loading

B-5

 

 

Idle Roll Pressure Setting

B-9

 

 

Gas Guard Regulator Setting

B-9

 

 

Making a Weld

B-10

 

 

Wire Reel Changing

B-10

 

 

Wire Feed Overload Protection

B-10

 

 

Grounding Lead Protector

B-11

 

 

Explanation of Prompting and Error Messages

B-11

 

 

 

 

 

 

 

Accessories

Section C

 

 

Optional Features

C-1

 

 

 

 

 

 

 

Maintenance

Section D

 

 

Safety Precautions

D-1

 

 

Routine Maintenance

D-1

 

 

Periodic Maintenance

D-1

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

Safety Precautions

E-1

 

 

Troubleshooting Guide

E-2

 

 

Procedure for Replacing PC Boards

E-12

 

 

 

 

 

 

 

Diagrams

Section F

 

 

Wiring

F-1

 

 

Input Connection

F-2

 

 

Dimension Print

F-3

 

 

 

 

 

 

 

Parts Lists

P-278 Series

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Lincoln Electric IM557 manual Table of Contents