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IM557
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SYNERGIC 7 & 7H
Contents
Main
Synergic 7 and 7H
OPERATORS MANUAL
IM557
Safety Depends on You
NRTL/C
FOR ENGINE powered equipment.
i
ELECTRIC AND MAGNETIC FIELDS may be dangerous
ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
iii
WELDING SPARKS can cause fire or explosion.
iv
PRCAUTIONS DE SRET
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
vv
Thank You
Please Examine Carton and Equipment For Damage Immediately
On-Line Product Registration
vi
vi TABLE OF CONTENTS
A-1
TECHNICAL SPECIFICATIONS SYNERGIC 7 AND7H
A-2
GENERAL DESCRIPTION
STANDARD FEATURES
Wire Drive Features:
RECOMMENDED PROCESSES AND EQUIPMENT
A-3
Control Features:
A-4
V
STD LOCK SPOT
2-STEP 4-STEP
COLD FEED
GAS PURGE
Attaching Wire Reel Stand
A-6
A-6 Wire Feed Drive Roll and Guide Tube Kits
PROCEDURE TO INSTALL DRIVE ROLL AND GUIDE TUBES
Standard 4-Roll Kits (KS655 and KS656)
A-7
Gun and Cable Assemblies
Gun Cable Connection: Wire Feeder to Gun
For GMA Gun Cables:
A-8
A-8 Synergic 7 Water Connections (for Water- Cooled Guns)
GMAW Shielding Gas
A-9
Observe all additional Safety Guidelines detailed throughout this manual.
ELECTRICAL INSTALLATION
Input Cable: Synergic 7 Wire Feeder to Power Wave Synergic Type Power Sources
ELECTRIC SHOCK can kill.
A-10
OPTIONAL FEATURES INSTALLATION
A-11
B-1
OPERATING INSTRUCTIONS
KEYPAD SETUPAND OPERATION
COLD FEED GAS PURGE
STD LOCK SPOT
2-STEP 4-STEP
V
B-3
COLD FEED
V
B-4
Procedure Selector Switch
GAS PURGE
GAS PURGE
B-5
WIRE LOADING
B-6
B-7
WIRE REEL LOADING 50 AND 60 LB COILS (K303 OR K376 WIRE REEL STAND)
B-8
WIRE REEL LOADING 50 AND 60 LB COILS (K1524-1 UNIVERSAL WIRE REEL STAND)
____________________________________
Feeding Electrode
B-9
Idle Roll Pressure Setting
Gas Guard Regulator Setting
B-10
Making a Weld
Wire Reel Changing
Wire Feed Overload Protection
B-11
Grounding Lead Protector
Explanation of Prompting and Error Messages
C-1
OPTIONAL FEATURES
DRIVE ROLL AND GUIDE TUBE KITS:
INPUT CABLE ASSEMBLIES:
C-2
C-2 WIRE REEL ASSEMBLY:
UNIVERSAL WIRE REEL STAND (K1524-1)
60 LB. (27.2 KG) COIL ADAPTER (K1504-1)
K1551-1 INSULATED LIFT BALE:
C-3
READI-REEL ADAPTERS:
SPINDLE ADAPTERS:
GUN AND CABLE ASSEMBLIES:
C-4
MISC. OPTIONS:
D-1
MAINTENANCE
D-1
Wire Reel Mounting - 50 (22.7kg) and 60lb (27.2kg) Coils with 1 Spindle
Avoiding Wire Feeding Problems
Periodic Maintenance
E-1
E-2
E-3
E-4
E-5
E-6
E-7
E-8
E-9
Page
E-11
Observe all Safety Guidelines detailed throughout this manual
E-12
Procedure for Replacing PC Boards
ELECTRIC SHOCK
F-1
U
WIRING DIAGRAM SYNERGIC 7
81R
82R
INPUT CONNECTION DIAGRAM
F-2
WARNING
TO WORK
ELECTRODE CABLE
DIMENSION PRINT
F-3
Page
Page
Page
Page
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO