Welding GUNS, Torches and ACCES- Sories | Lincoln Electric IM915

A-8	INSTALLATION	A-8

WELDING GUNS, TORCHES AND ACCES- SORIES

GUN RECEIVER bUSHING

The Power Feed™ 10M Single Wire Feeder comes with a K1500-2 gun receiver bushing, for use with the Magnum gun with a K466-10 connector kit.

MAGNUM GUN AND CAbLE ASSEMbLIES

The Power Feed™ 10M Single Wire Feeder model will accept a number of optional gun and cable assemblies. An example of installing the Gun and Cable is shown in Figure A.5a with a 15 ft. (4.6m) long Magnum gun and cable.

1.Turn off power at the welding power source.

2.Unscrew Thumb screw on Wire Drive Unit, until tip of screw no longer protrudes into gun bushing hole as seen from the front of machine.

3.Fully insert the gun cable connector end into the gun receiver bushing and gently tighten the thumb screw as show in Figure A.5a below.

4.Connect the gun trigger connector to the trigger receptacle. Make sure that the key ways are aligned, insert and tighten retaining ring.

FIGURE A.5a

GUN HANDLE	GUN TUBE
	GUN NOZZLE

TRIGGER RECEPTACLE

GUN TRIGGER

THUMB SCREW

GUN AND CABLE

CONNECTOR

WIRE DRIVE UNIT

GUN RECEIVER BUSHING

CABLE CONNECTOR

END K466-10

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 16

Lincoln Electric IM915 Welding GUNS, Torches and ACCES- Sories, GUN Receiver bUSHING, Magnum GUN and CAbLE ASSEMbLIES

Contents

Power Feed 10M Single Wire Feeder July Safety Depends on You Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Thank You TAbLE of Contents Vii SPEC.# Type Input Power Temperature RatingPower Feed 10M Single Wire Feeder Welding Capacity Rating Electric Shock can kill LocationMounting Weld CAbLE SIzING COAxIAL Weld CAbLES Power SourceElectrode Work DIP Switch #7 Position Polarity Negative Electrode Polarity Welding Gun/Wire Feeder Trigger Connector Wire FeederPower Source Pin Function Wire Feeder Pin Function Changing Drive Rolls and Wire Guides Description Drive Roll Pressure Setting Changing the GUN Receiver bUSHING GUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg Spools Using K1504-1 Coil Reel Figure A.10 Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Fumes and Gases can be dangerous Welding Sparks can cause fire or explosionARC Rays can burn Common Welding AbbREVIATIONS Product Description Recommended ProcessesRequired Equipment Additional Required Equipment CV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL Display POWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR Control Machine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup Menu User Defined Parameters Parameter Definition Procedure Change Method Stall Factor Adjustment Parameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas Control Arc Start/Loss Error Time Parameter Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs 100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 102 View Fatal Logs 503 Memory button Disable 504 Mode Select Panel Lock505 Setup Menu Lock Parameter Definition 501 Encoder Lockout Parameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Step Trigger Operation Sequence of Operation Figure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Pulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick Modes Output Control KNObS, Weld Mode 5 Process Weld ModeCV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC Modes Wire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GAS Pulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes MAW-S TT WE L D Mode STT and STT II NONN-SYNERGICWIR E S IZE 035 045 052 Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIG Searching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Accessories Optional Accessories Lb. coils to 2 spindles Safety Precautions Routine MaintenancePeriodic Maintenance CALIbRATION Specification TROUbLESHOOTING PRObLEMS SymptomsPOSSIbLE Cause Recommended Course of Action Arclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Power Feed 10M Single Wire Feeder 14.56 18.48 15.80 30.46 Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung