Your local Lincoln Authorized | Lincoln Electric IM915 specification

1. Verify the ground connection to the power source is wired correct- ly.

E-4	TROUbLESHOOTING	E-4

	Observe all Safety Guidelines detailed throughout this manual

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

ARCLINK SYSTEM ERROR CODES

Err 44 Main CPU problem.

	2. See the power source Instruction
		Manual.

Err 53 Voltage sense loss.

Err 54 Short term secondary over-
current.

Err 81 Motor overload, long term.	1. The wire drive motor has over-
		heated. Check that the electrode
		slides easily through the gun and
		cable.
	2.	Remove tight bends from the gun
		and cable.
	3.	Check that the spindle brake is
		not too tight.	If all recommended possible areas of
			If all recommended possible areas of
	4.	Verify a high quality electrode is misadjustment have been checked
		being used.	and the problem persists, Contact
		being used.	your local Lincoln Authorized
			your local Lincoln Authorized
	5.	Wait for the error to reset and the Field Service Facility.
		motor to cool (approximately 1
		minute).

Err 82 Motor overload, short term.	1. The wire drive motor current draw
		has exceeded limits, usually
		because the motor is in a locked
		rotor state. Check that motor can
		turn freely when idle arm is open.
	2.	Verify that the gears are free of
		debris and dirt.

Err 95 Spool gun or pull gun motor	1. The drive motor in the spool gun
overload.		or push-pull gun is drawing too
		much current.

Err 263 No usable weld modes.	1. The power source does not have
		any welding programs loaded.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 62

Lincoln Electric IM915 manual Your local Lincoln Authorized

Contents

Power Feed 10M Single Wire Feeder July Safety Depends on You Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Thank You TAbLE of Contents Vii Power Feed 10M Single Wire Feeder SPEC.# Type Input PowerTemperature Rating Welding Capacity Rating Mounting Electric Shock can killLocation Weld CAbLE SIzING Electrode Work Power SourceCOAxIAL Weld CAbLES DIP Switch #7 Position Polarity Negative Electrode Polarity Power Source Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Wire Feeder Pin Function Changing Drive Rolls and Wire Guides Description Drive Roll Pressure Setting Changing the GUN Receiver bUSHING Magnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg Spools Using K1504-1 Coil Reel Figure A.10 Removing a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 BUILDUP OF SHIELDING GAS may harm health or kill Shielding GAS ConnectionCylinder may explode if damaged ExAMPLES of Connecting AN Arclink Power Wave System ARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Common Welding AbbREVIATIONS Required Equipment Product DescriptionRecommended Processes Additional Required Equipment CV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim DisplayPrior to Welding LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL Display Changing ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR Control Accessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences SET-UP Features Menu Figure b.3a Setup Menu User Defined Parameters Parameter Definition Procedure Change Method Stall Factor Adjustment Reset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas Control Display Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From Studs Parameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs 505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder Lockout 509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Step Trigger Operation Cold Feed / GAS Purge SwitchStep / 4-STEP Trigger Switch Step Trigger Operation Sequence of Operation Figure b.5 Modes Process Setup and OperationNon- Synergic Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Pulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick Modes CV GMAW/FCAW NON-SYNERGIC Output Control KNObS, Weld Mode 5Process Weld Mode CV NON-SYNERGIC Modes Synergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GAS Pulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic WIR E S IZE MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC 035 045 052 Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIG User Memories Weld Mode SearchingSearching for a Weld Mode Limit Setting Enable Accessories Optional Accessories Lb. coils to 2 spindles Periodic Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification TROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of Action Arclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Power Feed 10M Single Wire Feeder 14.56 18.48 15.80 30.46 Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung