Process Setup and Operation, Non- Synergic | Lincoln Electric IM915

b-21	OPERATION	b-21

PROCESS SETUP AND OPERATION

The Power Feed/Power Wave system delivers world class arc performance for a wide variety of processes. Using the foundation of Waveform Control Technology™, each weld mode is precisely tuned to meet exacting standards for low spatter, weld bead profile and arc shape.

Customized welding software means even the most difficult materials can by welded with the Power Feed/Power Wave system. Copper, Nickel, Silicon Bronze are just a few of the unusual alloys the Power Feed system welds with ease when special software is loaded.

Figure B.6 below shows a list of weld modes common on many Power Wave power sources. This table is found on the inside front panel door of the Power Feed™ 10M Single Wire Feeder. The specific list of available weld modes depends upon the power source connected to the Power Feed™ 10M Single Wire Feeder wire feeder.

CC- Stick Mode

CC - TIG CC - Gouge

CV - Non Synergic CV - Synergic CV - Pulse

CV - Pulse on Pulse

CV - STT

FIGURE b.6

Non- Synergic	Synergic Modes
Modes

POWER FEED™ 10M SINGLE WIRE FEEDER

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Lincoln Electric IM915 manual Process Setup and Operation, Non- Synergic, Modes

Contents

Safety Depends on You Power Feed 10M Single Wire Feeder July Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You TAbLE of Contents Vii Welding Capacity Rating SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire Feeder Weld CAbLE SIzING Electric Shock can killLocation Mounting COAxIAL Weld CAbLES Power SourceElectrode Work Negative Electrode Polarity DIP Switch #7 Position Polarity Wire Feeder Pin Function Welding Gun/Wire Feeder Trigger ConnectorWire Feeder Power Source Pin Function Description Changing Drive Rolls and Wire Guides Changing the GUN Receiver bUSHING Drive Roll Pressure Setting GUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle Placement Figure A.10 Using K1504-1 Coil Reel Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Cylinder may explode if damaged Shielding GAS ConnectionBUILDUP OF SHIELDING GAS may harm health or kill ExAMPLES of Connecting AN Arclink Power Wave System Common Welding AbbREVIATIONS Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burn Additional Required Equipment Product DescriptionRecommended Processes Required Equipment CV Welding Pulse Welding or STT Welding Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim DisplaySynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3 Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave Control Machine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features Menu User Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change Method TIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable Weight Sense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option 102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test Modes Parameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu Lock Parameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Step / 4-STEP Trigger Switch Cold Feed / GAS Purge SwitchStep Trigger Operation Sequence of Operation Step Trigger Operation Figure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding Pulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld Process CV NON-SYNERGIC Modes Output Control KNObS, Weld Mode 5Process Weld Mode CV GMAW/FCAW NON-SYNERGIC Material Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV Modes Pulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes 035 045 052 MAW-S TT WE L D ModeSTT and STT II NONN-SYNERGIC WIR E S IZE All Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIG Searching for a Weld Mode Weld Mode SearchingUser Memories Limit Setting Enable Optional Accessories Accessories Lb. coils to 2 spindles CALIbRATION Specification Safety PrecautionsRoutine Maintenance Periodic Maintenance TROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLE Arclink System Error Codes Your local Lincoln Authorized Output PRObLEMS TROUbLESHOOTING PRObLEMS POSSIbLE Feeder Power Feed 10M Single Wire 30.46 14.56 18.48 15.80 Power Feed 10M Single Wire Feeder Power Feed 10M Single Wire Feeder Precaucion Warnung