Introduction | Miller Electric TS, IH instruction

SECTION 3 − INTRODUCTION

The Induction Heating Temperature Station (IH/TS) is designed to be used with Induction Heating Systems for pre-heat and post-heat (stress relieving) applications. The station is built in two different configurations; as a controller only or as a controller with a digital recorder.

The controller in the IH/TS comes pre-programmed from the factory with a typical stress relieving temperature profile that can be easily changed to match specific customer stress relief requirements. Also, the controller can be programmed to operate in a pre-heat mode. These instructions will guide the operator in the proper use of the station which includes programming and setting up the controller, and operating the recorder.

OM-203 185 Page 7

Image 11

Miller Electric TS, IH manual Introduction

Contents

File Induction Heating OM-203 185FProcesses Description From Miller to You Table of Contents Resetting All RAM Variables In The Event Of Display Errors Electric Shock can kill − Safety Precautions − Read Before UsingSymbol Usage Induction Heating Hazards California Proposition 65 Warnings Principal Safety Standards About Pacemakers EMF Information LE Chauffage PAR Induction peut provoquer un incendie − Mesures DE Securite Pour LE Chauffage PAR InductionLE Chauffage PAR Induction peut être dangereux Porteurs de stimulateur cardiaque, restez à distance DES Organes Mobiles peuvent provoquer des blessures En ce qui concerne les stimulateurs cardiaques − Introduction Specification Description − InstallationSpecifications IH/TS Installation Input 14 Pin Information For Receptacle RC1 Connecting To Power Source Rear Connecting 25kW System Cords And CablesFront Such as grinders, drills, lights, etc Connecting 5kW System Cords And CablesFrontRear Cooler Connecting External Device IH/TS Front Panel − Components and Controls IH/TS Rear Panel Controller 200.0 Parameter Display − Setup and OperationSafety Equipment IH/TS Setup Select Power Source 2-1 Digital Recorder Controls Time Date Setup − Digital2-2 Login As Engineer Locale Setup Channel Cycling On/Off And Notes Time And Date SetupLogin As User Go To Home Screen Name OperationController Display Definitions Run List Sub-Menu Definitions Controller Operation Setpoint remains constant for a specified period Programming The 2408 ControllerProgram List Terms And Definitions Segment Type Definitions Example Pre−heat Profile Deg/ hr Example Stress Relief ProfileStep to 600 F Ramp rate Deg/hr Example Multi−Step Stress Relief ProfileRamp to 800 F @ 400 /hr Ramp to 1250 F Ramp to 800 F Ramp to 600 F Sets output to Profile Set-Up Worksheet Start Recording Batch Recording Using 5100 Digital RecorderBegin Batch recording -3-3-1. Login As User Saving Data To a Disk Recommended After Each Batch Stop Recording Downloading Files From Recorder Network Connection Windows 95, 98, MEChanging IP Address To Connect The IH/TS For Windows For Windows 95, 98, ME Troubleshooting Connection Problems Running a Program To Preheat Or Stress Relief OP1 SP2 Recovering From An Interruption Backing Up The Database Installing Review Software And First Time SetupReview software first time setup screen Viewing Data In Review Software Select Transfer Files Running Review SoftwareStart Review software Select Files Select OK Single File With Batch Name Select Start Transfer Single File With No Batch Name Multiple Files With No Batch Names Multiple Files With Batch Names Select Add Point Select File Select New Chart Scrn14 Select OK to view chart These steps must be done Scrn20 Select OK Comment becomes part of the chart Select Save Select File Select Print to print entire profile on one File name becomes Part of the chart Scrn30 Typical Profile Chart Printout − Configuring Controller and Recorder Select Channel Number For each Channel Number Load File Date Setup Go To Home Screen Time SetupLogin As User Months − Maintenance & TroubleshootingRoutine Maintenance Troubleshooting Before 10 degree window is Goto ConF, IA ConF Module 1 Config. See SectionIf display flashes no.io again, or if Advance to next screen When touched, but does notIs complete, turn Ihts power off and back on again See Section Diagnostic Procedures For IH/TS OM-203 185 5100V Recorder Displays Channel Error Resetting All RAM Variables In The Event Of Display Errors Version Number Factory Set ParametersController Version Number Press Page to Press Scroll Controller Edit Parameters Output List Controller Full Parameters Prior To VersionNavigation Across Scroll Down Home List Varies Navigation Across Configure Parameters Prior To VersionController OM-203 Navigation Across Scroll Down Home List Controller Full Parameters Effective w/Version Configure Parameters Effective w/Version Calibrator Calibration Certification ProcedureType-K Mini Connector Fluke-714 Thermocouple Circuit Diagram For IH/TS − Electrical Diagrams Complete Assembly − Parts List 198 Page Page Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact