SECTION 9 − GUIDELINES FOR TIG WELDING (GTAW)

9-1. Positioining The Torch

 

 

Y Weld current

can

damage

 

 

 

electronic parts in vehicles.

 

 

 

Disconnect

both

battery

 

 

 

cables before welding on a

 

 

 

vehicle. Place work clamp as

3

 

 

close to the weld as possible.

 

1

Workpiece

 

 

 

 

 

 

2

 

Make

sure

workpiece

is clean

 

before welding.

 

 

 

 

 

 

 

 

2

Work Clamp

 

 

 

 

Place as close to the weld as

 

4

possible.

 

 

 

 

3

Torch

 

 

 

 

 

 

 

 

90°

 

4 Filler Rod (If Applicable)

 

5

Tungsten Electrode

 

1

 

Select

and

prepare

tungsten

 

 

according to Sections 8-1, and 8-2

 

 

or 8-3.

 

 

 

 

 

 

Tungsten extension is the distance

 

 

the tungsten extends out gas cup of

 

 

torch.

 

 

 

 

10−15°

 

Arc length is the distance from the

 

tungsten to the workpiece.

 

 

4

 

As a general guide, start with an

 

 

extension and arc length equal to

5

 

diameter of tungsten.

 

 

 

 

 

 

 

 

10−25°

 

 

 

 

 

 

 

ST-161 892

9-2. Torch Movement During Welding

Tungsten Without Filler Rod

 

 

Welding direction

75°

 

Form pool

Tilt torch

Move torch to front

 

 

of pool. Repeat process.

Tungsten With Filler Rod

 

 

Welding direction

75°

15°

Form pool

Tilt torch

Add filler metal

Remove rod

Move torch to front

 

of pool. Repeat process.

ST-162 002-B

OM-218 Page 30

Page 34
Image 34
Miller Electric MARK VIII-2 manual Guidelines for TIG Welding Gtaw, Positioining The Torch, Torch Movement During Welding