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Foreword
Product Safety and RF Exposure Compliance
Manual Revisions
Computer Software Copyrights
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Table of Contents
Chapter 1 Radio Description ............................................................... 1-1
Chapter 2 Theory of Operation............................................................ 2-1
Chapter 3 Test Equipment and Service Aids ..................................... 3-1
Chapter 4 Performance Checks .......................................................... 4-1
Chapter 5 Radio Alignment Procedures............................................. 5-1
Chapter 6 Encryption ........................................................................... 6-1
Chapter 7 Disassembly/Reassembly Procedures ............................. 7-1
Chapter 8 Troubleshooting.................................................................. 8-1
Chapter 9 Troubleshooting Charts ..................................................... 9-1
Chapter 10 Troubleshooting Tables ................................................... 10-1
Chapter 11 Troubleshooting Waveforms ........................................... 11-1
Chapter 12 Schematics, Board Layouts, and Parts Lists .................12-1
Related Publications
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List of Figures
List of Tables
Commercial Warranty
Special Note on NYPD Warranty Agreement
Limited Warranty
MOTOROLA COMMUNICATION PRODUCTS I. What This Warranty Covers And For How Long
II. General Provisions
III. State Law Rights
IV. How To Get Warranty Service
V. What This Warranty Does Not Cover
VI. Patent And Software Provisions
VII. Governing Law
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Chapter 1 Radio Description
1.1 Physical Features of the Radio
D
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1.3 Portable Radio Model Numbering System
*MPT=MinistryofPostsandTelecommunications
Valuesgivenrepresentrangeonly;theyare notabsolute.
SSE5000ModelNumber: Position:
1234 5 6 7 8 910111213141516
1.4 SSE 5000 UHF Range 2 (450488 MHz) Model Chart
November 11, 2004 6881094C12-A
1-4 Radio Description: Specifications for UHF Range 2 (450488 MHz) Radios
1.5 Specifications for UHF Range 2 (450488 MHz) Radios
GENERAL RECEIVER TRANSMITTER
* Test box will add 25 mA. Specifications subject to change without notice.
1.6 Notations Used in This Manual
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Chapter 2 Theory of Operation
2.1 Major Assemblies
2.2 Mode of Operation
2.2.1 Receiving
Theory of Operation: Mode of Operation 2-3
2.2.2 Transmitting
2.3 Power Distribution
2.3.1 DC Power RoutingTransceiver Board
2.3.2 DC Power RoutingVOCON Board
Output Volta ge Supply Type Unprogrammed
Output Voltage Circuits Supplied
2.4 Transceiver Board
2.4.1 Interconnections
2.4.1.1 Battery Connector J3
2.4.1.2 VOCON Connector P1
2.4.1.3 Antenna Ports
2.4.1.4 Serial EEPROM
2.4.1.5 Power Conditioning Components
2.4.2 Receiver
2.4.2.1 Receiver Front-End
2.4.2.2 Receiver Back-End
2.4.3 Transmitter
2.4.3.1 Power Distribution
2.4.3.2 Driver Amplifier
2.4.3.3 Power Amplifier Transistor Q107
2.4.3.4 Directional Coupler
2.4.3.5 Antenna Switch
2.4.3.6 Harmonic Filter
2.4.3.7 RF Detector D101
2.4.3.8 Power-Control IC (PCIC) U104
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2.4.4 Frequency Generation Unit (FGU)
2.4.4.1 Reference Oscillator Y200
2.4.4.2 Fractional-N Frequency Synthesizer (FracN) IC U202
2.4.4.3 Loop Filter
2.4.4.4 VCO Buffer IC (VCOBIC)
2.5 VOCON Board
2.5.1 Interconnections 2.5.1.1 Transceiver Board Connector P201
2.5.1.2 Universal Flex Connector J102
VOCON Board
2.5.1.3 Internal Speaker and Microphone Flex Connector M102
2.5.1.4 Control Top Flex Connector J707
2.5.1.5 Encryption Module Connector J701
2.5.1.6 Display Module Connector J301
2.5.2 Functional Blocks 2.5.2.1 Controller and Memory
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2.5.2.2 Audio and Power
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2.5.2.3 Interface Support
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2.5.3 Display Module
2.5.4 Controls and Control Top Flex
2.5.5 VOCON Audio Paths
2.5.5.1 Transmit Audio Path
Theory of Operation: VOCON Board 2-33
GCAP II IC U501
Figure 2-11. VOCON Transmit Audio Path
2.5.5.2 Receive Audio Path
2-34 Theory of Operation: VOCON Board
Figure 2-12. VOCON Receive Audio Path
2.5.6 Radio Power-Up/Power-Down Sequence
GCAP II IC U501
Chapter 3 Test Equipment and Service Aids
3.1 Levels of Service
3.2 Test Equipment
Table 3-1. Test Equipment (Continued)
Model Number Description Characteristics Application
3.3 Service Aids
Description Application Service Level
Table 3-2. Service Aids (Continued) Motorola Part Number
Description Application Service Level
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Chapter 4 Performance Checks
4.1 Test Equipment Setup
4.2 Radio Test Mode
4.2.1 Access the Test Mode
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4.2.2 RF Test Mode
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4.2.3 Control Top Test Mode
4.3 Receiver Performance Checks
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4.4 Transmitter Performance Checks
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Chapter 5 Radio Alignment Procedures
5.1 Radio Alignment Test Setup
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5.5 Transmitter Alignments
5.5.1 Softpot
5.5.2 Reference Oscillator Alignment
5.5.3 Transmit Power Alignment
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5.5.4 Transmit Deviation Balance Alignment
5.5.5 Transmit Deviation Limit Alignment
5.6 Performance Testing
5.6.1 Transmitter Test Pattern
5.6.2 Battery Reading Calibration
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Chapter 6 Encryption
6.1 Load an Encryption Key
6.2 Multikey Feature
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Chapter 7 Disassembly/Reassembly Procedures
7.1 General Maintenance
7.1.1 Inspection
7.1.2 Cleaning
7.2 Handling Precautions
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Disassembly/Reassembly Procedures: SSE 5000 Exploded View 7-3
7.3 SSE 5000 Exploded View
Figure 7-1. SSE 5000 Exploded View
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7.4 Disassembly/Reassembly Procedures for Accessories
7.4.1 Antenna
7.4.1.1 Attach the Antenna
7.4.1.2 Remove the Antenna
7.4.2 Battery
7.4.2.1 Attach the Battery
7.4.2.2 Remove the Battery
7.4.3 Belt Clip
7.4.3.1 Attach the Belt Clip
7.4.3.2 Remove the Belt Clip
7.4.4 Carry Case
7.4.5 Universal Connector Dust Cover
7.4.5.1 Remove the Universal Connector Dust Cover
7.4.5.2 Attach the Universal Connector Dust Cover
7.5 Disassembly/Reassembly Procedures for Radio Knobs
7.5.1 Channel Select Knob
7.5.1.1 Remove the Channel Select Knob
7.5.1.2 Install the Channel Select Knob
7.5.2 Volume Knob
7.5.2.1 Remove the Volume Knob
7.6 Disassembly Procedures for SSE 5000 Radio
7.6.1 Separate the Chassis and Housing Assemblies
7.6.2 Disassemble the Chassis Assembly
7.6.3 Disassemble the Control Top
7.6.4 Disassemble the Housing Baseplate
7.7 Reassembly Procedures for SSE 5000 Radio
7.7.1 Reassemble the Control Top
7.7.2 Reassemble the Chassis Assembly
7.7.3 Join the Chassis and Housing Assemblies
7.7.4 Reassemble the Housing Baseplate
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Chapter 8 Troubleshooting
8.1 Voltage Measurement and Signal Tracing
8.2 Standard Bias Table
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8.3 Power-Up Error Codes
8.4 Operational Error Codes
8.5 Receiver Troubleshooting
8.6 Transmitter Troubleshooting
8.7 Encryption Troubleshooting
Chapter 9 Troubleshooting Charts
9.1 List of Troubleshooting Charts
9.2 Main Troubleshooting Flowchart
9.3 Power-Up FailurePage 1
9-4 Troubleshooting Charts: Power-Up Failure
Power-Up FailurePage 2
Note:Allcomponentsnotedonthis chartareVOCONcomponents.
6881094C12-A November 11, 2004
Troubleshooting Charts: DC Supply Failure 9-5
9.4 DC Supply FailurePage 1
9-6 Troubleshooting Charts: DC Supply Failure
DC Supply FailurePage 2
Troubleshooting Charts: DC Supply Failure 9-7
DC Supply FailurePage 3
9-8 Troubleshooting Charts: Display Failure
9.5 Display FailurePage 1
Display FailurePage 2
Display FailurePage 3
9.6 Volume Set Error
9.7 Channel Select Error
9.8 Button Test
9.9 Top/Side Button Test
Troubleshooting Charts: VCO TX/RX Unlock 9-15
9.10 VCO TX/RX Unlock
9-16 Troubleshooting Charts: VOCON TX Audio
9.11 VOCON TX AudioPage 1
Troubleshooting Charts: VOCON TX Audio 9-17
VOCON TX AudioPage 2
9-18 Troubleshooting Charts: VOCON RX Audio
9.12 VOCON RX AudioPage 1
VOCON RX AudioPage 2
9-20 Troubleshooting Charts: RX RF
9.13 RX RFPage 1
Troubleshooting Charts: RX RF 9-21
RX RFPage 2
9-22 Troubleshooting Charts: RX RF
RX RFPage 3
Troubleshooting Charts: RX RF 9-23
RX RFPage 4
9-24 Troubleshooting Charts: RX RF
RX RFPage 5
Troubleshooting Charts: TX RF 9-25
9.14 TX RFPage 1
9-26 Troubleshooting Charts: TX RF
TX RFPage 2
Troubleshooting Charts: TX RF 9-27
TX RFPage 3
9-28 Troubleshooting Charts: Keyload Failure
9.15 Keyload Failure
Troubleshooting Charts: Secure Hardware Failure 9-29
9.16 Secure Hardware Failure
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Chapter 10 Troubleshooting Tables
10.1 List of Board and IC Signals
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Table 10-4. J701 VOCON Board to Encryption Module J701 Pin No. Description To/ Fro m
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Table 10-5. U402 FLASH Pinouts (Continued) U402 Pin No. Description To/ Fro m Comment Accessible
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Table 10-6. U403 SRAM Pinouts (Continued) U403 Pin No. Description To/ Fro m Comment Accessible
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Table 10-8. U301 Digital-Support IC Pinouts U301 Pin No. Description To/ Fro m Comment Accessible
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Chapter 11 Troubleshooting Waveforms
11.1 List of Waveforms
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Chapter 12 Schematics, Board Layouts, and Parts Lists
12-2 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board
12.1 Transceiver (RF) Board
MAEPF-27946-O
A700 SW_FL
A500 RX_BE
Figure 12-1. NUE7337_ Transceiver (RF) Board Overall Circuit Schematic
Figure 12-2. NUE7337_ Receiver Front-End Circuit
MAEPF-27944-O
12-4 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board
Figure 12-3. NUE7337_ Receiver Back-End Circuit
MAEPF-27943-O
Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-5
Figure 12-4. NUE7337_ Transmitter and Automatic Level Control Circuits
MAEPF-27947-O
12-6 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board
Figure 12-5. NUE7337_ Frequency Generation Unit (Synthesizer) Circuit1 of 2
MAEPF-27941-O
Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-7
Figure 12-6. NUE7337_ Frequency Generation Unit (Synthesizer) Circuit2 of 2
MAEPF-27942-O
12-8 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board
Figure 12-7. NUE7337_ DC Power
MAEPF-27940-O
Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-9
Figure 12-8. NUE7337_ Antenna Switch and Harmonic Filter
MAEPF-27945-O
12-10 Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board
Figure 12-9. NUE7337_ Transceiver (RF) Board LayoutSide 1
C15
271E01
Schematics, Board Layouts, and Parts Lists: Transceiver (RF) Board 12-11
Figure 12-10. NUE7337_ Transceiver (RF) Board LayoutSide 2
NUE7337_ Transceiver (RF) Board Parts List
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Schematics, Board Layouts, and Parts Lists: VOCON Board 12-17
12.2 VOCON Board
MAEPF-27956-O
AUDIOI/O
INTMIC/SPKR
UNIVERSALCONNECTOR
Figure 12-12. NCN6186_ VOCON Board Overall Circuit SchematicSheet 2 of 2
MAEPF-27957-O
UNIVCONNI/O
I/O
FLIPPER
Figure 12-13. NCN6186_ VOCON Universal Connector Circuit
MAEPF-27955-O
12-20 Schematics, Board Layouts, and Parts Lists: VOCON Board
Figure 12-14. NCN6186_ VOCON Flipper Circuit
MAEPF-27951-O
Schematics, Board Layouts, and Parts Lists: VOCON Board 12-21
Figure 12-15. NCN6186_ VOCON Controller and Memory CircuitsSheet 1 of 2
MAEPF-27952-O
1
DC_CLOCKS
12-22 Schematics, Board Layouts, and Parts Lists: VOCON Board
Figure 12-16. NCN6186_ VOCON Controller and Memory CircuitsSheet 2 of 2
MAEPF-27953-O
Address(22:0)
Data(15:0)
CY62147V
Figure 12-17. NCN6186_ VOCON Audio and DC Circuits
MAEPF-27948-O
12-24 Schematics, Board Layouts, and Parts Lists: VOCON Board
Figure 12-18. NCN6186_ VOCON DC Clocks
MAEPF-27949-O
16.8MHzBUFFER
COREDC
Schematics, Board Layouts, and Parts Lists: VOCON Board 12-25
Figure 12-19. NCN6186_ VOCON DisplayRF Interface
MAEPF-27950-O
12-26 Schematics, Board Layouts, and Parts Lists: VOCON Board
Figure 12-20. NCN6186_ VOCON Spark Gaps
MAEPF-27954-O
Schematics, Board Layouts, and Parts Lists: VOCON Board 12-27
Figure 12-21. NCN6186_ VOCON Board LayoutSide 1
12-28 Schematics, Board Layouts, and Parts Lists: VOCON Board
Figure 12-22. NCN6186_ VOCON Board LayoutSide 2
U402
U501
NCN6186_ VOCON Board Parts List
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Appendix A Accessories
A.5 Dust Cover
A.1 Antennas A.2 Batteries
A.3 Carrying Accessories
A.4 Chargers and Charger Accessories
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Appendix B Replacement Parts Ordering
B.1 Basic Ordering Information
B.2 Transceiver Board and VOCON Board Ordering Information
B.3 Motorola Online
B.4 Mail Orders
B.6 Fax Orders
B.7 Parts Identification
B.8 Product Customer Service
Glossary Glossary
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Index Index
A
B
C
D
F
G
H
K
L
T
U
V
W
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6881094C12-A
*6881094C12*
