Motorola SSETM 5000 service manual Reassemble the Housing Baseplate

Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-17

2.Push the chassis assembly into the housing, taking care not to pinch the main seal (63) between the housing (1) and the control top (40). Do not depress the PTT button during assembly.

3.Install the two self-sealing bolts (59) through the baseplate (2) on the bottom of the radio. Using a ROTO-TORQ adjustable torque screwdriver with a T-10 TORX bit (see Table 7-2 on page 7-10for part numbers), tighten the two self-sealing bolts to 18 in-lbs.

NOTE: Inspect the seals of the bolts before assembly. If the seals are damaged, discard both the seals and the bolts and replace with new self-sealing bolts.

7.7.4Reassemble the Housing Baseplate

NOTE: All repairs to the baseplate assembly can, and should, be made with the radio chassis inside the radio.

1. Inspect the radio port seal (3).

NOTE: If the port seal is punctured or damaged, it must be replaced with a new port seal. If the port seal needs to be replaced, it can be peeled off of the housing. All residual adhesive on the housing must be removed before replacing the port seal.

2.Install the baseplate seal (9). Ensure that the baseplate seal is seated around the two threaded radio contact bushings and the remainder of the seal is in the baseplate seal recess of the housing.

NOTE: Inspect the baseplate seal for damage. If it is damaged, discard it and replace with a new seal.

3.Install the latch spring (7) into the latch spring recess in the housing, with the convex form facing the bottom of the radio.

4.Install the battery latch (4) into the battery latch recess in the housing, with the battery catch facing the bottom of the radio.

5.Install the baseplate (2), taking care not to push the baseplate seal (9) into the housing. You can verify this by looking into the bottom of housing to see if the seal has been pushed into the housing.

6.Install the baseplate contact insulator (8).

7.Install the three power contacts (6).

8.Install the three radio power contact screws (5) using a ROTO-TORQ adjustable torque screwdriver with a Phillips star bit (see Table 7-2 on page 7-10for part numbers). Tighten all three screws to 2.5 in-lbs.

9.If not done already, install the two self-sealing bolts (59) through the baseplate (2) on the bottom of the radio. Using a ROTO-TORQ adjustable torque screwdriver with a T-10 TORX bit (see Table 7-2 on page 7-10for part numbers), tighten the two self-sealing bolts to 18 in- lbs.

NOTE: Inspect the seals of the bolts before assembly. If the seals are damaged, discard both the seals and the bolts and replace with new self-sealing bolts.

NOTE: If the Channel Select knob (32) or Volume knob (33) were removed prior to servicing the main chassis, reinstall them. See Section 7.5.1.2: “Install the Channel Select Knob” on page 7-11and Section 7.5.2.2: “Install the Volume Knob” on page 7-12.

6881094C12-A November 11, 2004