Motorola SSETM 5000 Reassembly Procedures for SSE 5000 Radio, Reassemble the Control Top

Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-15

7.7Reassembly Procedures for SSE 5000 Radio

This section contains instructions for reassembling the radio.

NOTE: Numbers in parentheses ( ) refer to item numbers in Figure 7-1 on page 7-3and Table 7-1 on page 7-4.

7.7.1Reassemble the Control Top

1.Install the antenna bushing (38) by sliding it into the antenna bushing recess in the back chassis (13). Ensure that the antenna bushing o-ring (30) is in place before proceeding.

2.Install the lightpipe (39) into the LCD bracket (21). Ensure that the lightpipe o-ring (25) is in place before proceeding

3.Install the display button (34) and seal (28) into the control top (40). Ensure that the seal is pressed firmly in place and is fully retained in the recess of the control top.

4.Install the LCD module (41) into the LCD bracket (21), orienting the display such that the locating hole of the LCD support frame aligns with the locating pin of the LCD bracket, while feeding the 20-pin flex connector of the LCD through the hole in the LCD bracket.

NOTE: If the glass surface of the LCD display requires cleaning, gently clean the glass surface using a soft, lint-free cloth.

NOTE: Before placing the control top (40) onto the back chassis (13), inspect the channel select and volume control seals (31) and toggle switch seal (27) for damage. If any are damaged, discard and replace with new seal(s).

5.Install the control top (40) onto the back chassis (13), aligning the controls and the antenna bushing (38) of the radio through their respective holes in the control top.

6.Install the external RF contact (22) into the back of the control top (40). Push the RF contact fully into place until it is flush with the back of the control top.

7.While holding the RF contact (22) flush to the back of the control top (40) and ensuring the short “L” leg of the retainer clip (35) is pointing towards the front of the radio, install the external RF retainer clip by sliding it towards the top of the radio, in a direction parallel to the back face of the radio, until the clip engages and “snaps” onto the external RF contact (22).

8.Place the antenna wave washer (20) and then the antenna star lock washer (18) over the antenna bushing (38).

9.Place the antenna spanner nut (15) onto the antenna bushing (38). Using a ROTO-TORQ adjustable torque screwdriver with the antenna spanner nut bit (see Table 7-2 on page 7-10for part numbers), tighten the antenna spanner nut to 20 in-lbs.

10.Place the volume control and channel select wave washers (19) over the volume control and channel select recesses.

11.Place the volume control and channel select spanner nuts (14) over the volume control and channel select wave washers (19). Using a ROTO-TORQ adjustable torque screwdriver with the volume/channel switch spanner nut bit (see Table 7-2 on page 7-10for part numbers), tighten the volume control and channel select spanner nuts to 8 in-lbs.

12.Referring to Section 7.5.1.1: “Remove the Channel Select Knob” on page 7-11 and Section

7.5.2.1: “Remove the Volume Knob” on page 7-11, install the Channel Select knob (32), channel select insert (36), Volume control knob (33), volume control insert (37), and volume torque o-ring (29).

6881094C12-A November 11, 2004