Motorola SSETM 5000 service manual Disassemble the Housing Baseplate

7-14 Disassembly/Reassembly Procedures: Disassembly Procedures for SSE 5000 Radio

NOTE: Inspect the RF contact seal (25) for damage. If it is damaged, discard it and replace with a new seal.

8.Remove the control top (40) from the back chassis (13) by pulling the control top away from the back chassis.

9.Remove the LCD module (41) by lifting the module away from the LCD module bracket (21), while feeding the 20-pin LCD module flex connector through the hole in the bracket. Use care not to damage the flex of the LCD module during removal.

10.Remove the TX/RX lightpipe (39) from the LCD module bracket (21) by lifting the lightpipe from the bracket.

NOTE: Inspect the lightpipe seal (25) for damage. If it is damaged, discard it and replace with a new seal.

11.Remove the display button (34) and seal (28) from the control top (40) by pushing the display button from the outside surface of the control top until the seal and button fall free from the control top.

NOTE: Inspect the display button seal (28) for damage. If it is damaged, discard it and replace with a new seal.

12.Remove the antenna bushing (38) from the back chassis (13) by lifting the bushing from the back chassis.

NOTE: Inspect the antenna bushing o-ring (30) for damage. If it is damaged, discard it and replace with a new seal.

7.6.4Disassemble the Housing Baseplate

NOTE: All repairs to the baseplate assembly can, and should, be made with the radio chassis inside the radio.

1.If not done already, remove the two self-sealing bolts (59) on the bottom of the radio using a ROTO-TORQ adjustable torque screwdriver with a T-10 TORX bit (see Table 7-2 on page 7- 10 for part numbers).

NOTE: Inspect the seals of the bolts after removal. If the seals are damaged, discard both the seals and the bolts and replace with new self-sealing bolts.

2.Remove the three radio power contact screws (5) using a ROTO-TORQ adjustable torque screwdriver with a Phillips star bit (see Table 7-2 on page 7-10for part numbers).

3.Remove the three power contacts (6).

4.Remove the baseplate contact insulator (8).

5.Remove the baseplate (2).

6.Remove the battery latch (4).

7.Remove the latch spring (7).

8.Remove the baseplate seal (9).

NOTE: Inspect the baseplate seal for damage. If it is damaged, discard it and replace with a new seal.

9. Inspect the radio port seal (3).

NOTE: If the port seal is punctured or damaged, it must be replaced with a new port seal. If the port seal needs to be replaced, it can be peeled off of the housing. All residual adhesive on the housing must be removed before replacing the port seal.

November 11, 2004 6881094C12-A