Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-150SSJU3 operation manual Operation And Parts Manual, PARTS LIST NO. M3870301104

Models: DCA-150SSJU3

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OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-150SSJU3

60 Hz GENERATOR

PARTS LIST NO. M3870301104

Revision #0 (11/14/07)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip operation manual Operation And Parts Manual, PARTS LIST NO. M3870301104, MODEL DCA-150SSJU3, Hz GENERATOR

Contents

OPERATION AND PARTS MANUAL PARTS LIST NO. M3870301104MODEL DCA-150SSJU3 WHISPERWATTTM SERIESPage NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT WARRANTYDEPARTMENTSpecification and part TABLE OF CONTENTSCOMPONENT DRAWINGS NOTEnumber are subject to change without noticeWhen ordering parts PARTS ORDERING PROCEDURESplease supply the following information Extra DiscountsTable 1. Generator Specifications DCA-150SSJU3— SPECIFICATIONSEngine Specifications FuelFigure 1. Dimensions DCA-150SSJU3- DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Dimension ft. mmHAZARD SYMBOLS DCA-150SSJU3- SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorWARNING - ROTATING PARTS DCA-150SSJU3— SAFETY MESSAGE ALERT SYMBOLSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSDCA-150SSJU3— RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL DCA-150SSJU3— RULES FOR SAFE OPERATION Electrical SafetyGenerator Grounding DANGER - ELECTROCUTION HAZARDSBattery Safety Maintenance SafetyDANGER - EXPLOSION HAZARDS DCA-150SSJU3— RULES FOR SAFE OPERATIONEmergencies Towing &Transporting SafetyDCA-150SSJU3— RULES FOR SAFE OPERATION Figure 2. Generator Decals DCA-150SSJU3— GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-150SSJU3— GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-150SSJU3- INSTALLATIONOutdoor Installation DCA-150SSJU3- INSTALLATIONIndoor Installation CAUTION - EXHAUST HAZARDGenerator DCA-150SSJU3— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelTable 4. Generator Major Components DCA-150SSJU3— MAJOR COMPONENTSFigure 5. Major Components DESCRIPTIONFigure 6. Diagnostic Display Panel DCA-150SSJU3— DIAGNOSTIC DISPLAYDisplay Parameters First Time Start Up DCA-150SSJU3— DIAGNOSTIC DISPLAY1800 RPM Main Menu NavigationEngine Configuration Data Stored Fault CodesDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPMFirst Time Start Up DCA-150SSJU3— DIAGNOSTIC DISPLAY1800 RPM Main Menu NavigationStored Fault Codes DCA-150SSJU3- DIAGNOSTIC DISPLAYEngine Configuration Data 1800 RPMDCA-150SSJU3— DIAGNOSTIC DISPLAY FAULTS ANDWARNINGS Auxiliary Gage Fault1800 RPM 1800 RPMDCA-150SSJU3— DIAGNOSTIC DISPLAY Active Fault Codes1800 RPM 1000 RPMShut Down Codes Backlight AdjustmentDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPMDCA-150SSJU3— DIAGNOSTIC DISPLAY Contrast Adjustment1800 RPM Select Units Setup 1- Up DisplayDCA-150SSJU3- DIAGNOSTIC DISPLAY 1800 RPM3. Once the “Setup 1-upDisplay” menu icon has been DCA-150SSJU3— DIAGNOSTIC DISPLAY1800 RPM DCA-150SSJU3— DIAGNOSTIC DISPLAYAUTOMATIC SCAN ON AUTOMATIC SCAN OFFDCA-150SSJU3— DIAGNOSTIC DISPLAY Setup 4-UpDisplay1800 RPM 1000 RPMDCA-150SSJU3- DIAGNOSTIC DISPLAY Utilities information and troubleshooting1800 RPM 1000 RPMWhen the gage data has cleared, the display DCA-150SSJU3- DIAGNOSTIC DISPLAY“Gage Data” is selected the PowerView will version currently in the diagnostic displayDCA-150SSJU3— DIAGNOSTIC DISPLAY MODBUS SETUPthrough the menu until the “Modbus Setup” menu is menuGLOSSARY Troubleshooting information DCA-150SSJU3— DIAGNOSTIC DISPLAYDATA ERROR TIMEOUT ECU NOT RESPONDINGFigure 7. Generator Control Panel DCA-150SSJU3— GENERATOR CONTROL PANELFigure 8. Engine Operating Panel DCA-150SSJU3— ENGINE OPERATING PANEL13.Auto On/Off Engine Controller MPEC – DCA-150SSJU3— ENGINE OPERATING PANELFigure 9. Output Terminal Panel Output Terminal FamiliarizationOutput Terminal Panel Figure 10. G.F.C.I. Receptacle 120VAC GFCI ReceptaclesFigure 12. Voltage Regulator Control Knob Figure 11. 240/139V Twist-LockFigure 14. Connecting Loads Connecting LoadsOver Current Relay Figure 15. Over Current RelayThree Phase Load Single Phase LoadDCA-150SSJU3— LOAD APPLICATION DANGER - ELECTRICAL SYSTEM HAZARDSTable 9. Generator Ampere Ratings ⎯ 3∅ DCA-150SSJU3— GENERATOR OUTPUTSGenerator OutputVoltages Voltage Change-OverBoardChange-OverSwitch How to Read the Output Terminal GaugeDCA-150SSJU3— GENERATOR OUTPUTS/ GAUGE READING Maximum AmpsFigure 25. Voltage Selector Switch 240/139V Three-PhasePositionDCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output VoltagesDCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS Figure 27. Voltage Selector Switch 480/277V3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesCircuit Breakers DCA-150SSJU3— SETUPLubrication Oil Fuel CheckWARNING - RESPIRATORY HAZARDS Refueling ProcedureFigure 33. Fueling the Generator Figure 32. Only Fill on Level GroundAir Cleaner Cleaning the RadiatorCoolant Antifreeze Table 12. Coolant CapacityBattery Cable Installation BatteryFigure 37. Battery Connections CAUTION - BATTERY SERVICING SAFETYFigure 41. Engine Speed Switch Low DCA-150SSJU3- GENERATOR START-UPPROCEDURE MANUALFigure 42. MPEC Control Switch Manual Position Before StartingFigure 43. Active Fault Code Message Figure 44. Engine Speed Switch HighFigure 45. Engine Running LED ON Figure 46. Frequency Meter HzCAUTION - BACKUP GENERATOR USE Figure 48. Voltage Adjust Control KnobNo Load Figure 50. OilWARNING - AUTO MODE MAINTENANCE DCA-150SSJU3—GENERATORSTART-UPPROCEDUREAUTOMODECAUTION - ENGINE SPEED SWITCH Figure 54. Engine Speed Switch HighCAUTION - DIAGNOSTIC SWITCH DCA-150SSJU3— GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure Figure 56. Engine Speed Switch LowTABLE 14. INSPECTION/MAINTENANCE DCA-150SSJU3— MAINTENANCE ENGINEAir Cleaner with Dust Indicator Service DailyAir Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterFigure 58. DCA-150SSJU3BatteryCharger & DCA-150SSJU3— MAINTENANCE HEATER/CHARGERJacketWater Heater Power Connections Trailer Maintenance DCA-150SSJU3— MAINTENANCE TRAILERBrake Adjustment DCA-150SSJU3— MAINTENANCE TRAILERBrakes Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements DCA-150SSJU3- MAINTENANCE TRAILERFigure 61. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsFigure 62. Trailer/Towing Vehicle Wiring Diagram DCA-150SSJU3 —TRAILERWIRINGDIAGRAMFigure 63. Generator Wiring Diagram DCA-150SSJU3— GENERATORWIRING DIAGRAMFigure 64. Engine Wiring Diagram DCA-150SSJU3— ENGINEWIRING DIAGRAMTABLE 19. GENERATOR TROUBLESHOOTING DCA-150SSJU3 —TROUBLESHOOTINGGENERATORSYMPTOM POSSIBLE PROBLEMTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC DCA-150SSJU3 —TROUBLESHOOTINGENGINE CONTROLLERSYMPTOM POSSIBLE PROBLEMNOTE PAGE PART NO. Column NO. ColumnQTY. Column REMARKS ColumnDCA-150SSJU3WHISPERWATTGENRATOR DCA-150SSJU3— SUGGESTED SPARE PARTSW/JOHN DEERE 6068HF285TURBO DIESEL ENGINE 1TO 3 UNITSGENERATOR ASSY DCA-150SSJU3— GENERATOR ASSYPART NAME PART NOQTY. REMARKS DCA-150SSJU3— GENERATOR ASSYCONTROL BOX ASSY DCA-150SSJU3—CONTROL BOX ASSYDCA-150SSJU3-CONTROL BOX ASSY REMARKSPART NO PART NAMECONTROL BOX ASSY. CONT DCA-150SSJU3—CONTROL BOX ASSY. CONTCONTROL BOX ASSY. CONT DCA-150SSJU3—CONTROL BOX ASSY. CONTPART NO PART NAMEENGINE AND RADIATOR ASSY DCA-150SSJU3—ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY DCA-150SSJU3—ENGINE AND RADIATOR ASSYPART NO PART NAMEENGINE AND RADIATOR ASSY. CONT DCA-150SSJU3—ENGINE AND RADIATOR ASSY. CONTENGINE AND RADIATOR ASSY. CONT DCA-150SSJU3-ENGINE AND RADIATOR ASSY. CONTPART NAME OUTPUT TERMINAL ASSY DCA-150SSJU3—OUTPUTTERMINAL ASSYPART NO DCA-150SSJU3—OUTPUTTERMINAL ASSYPART NAME M3230700003BATTERY ASSY DCA-150SSJU3—BATTERY ASSYBATTERY ASSY DCA-150SSJU3—BATTERY ASSYPART NO PART NAMEMUFFLER ASSY DCA-150SSJU3—MUFFLER ASSYMUFFLER ASSY DCA-150SSJU3—MUFFLER ASSYPART NO PART NAMEFUEL TANK ASSY DCA-150SSJU3—FUELTANK ASSYFUEL TANK ASSY DCA-150SSJU3-FUELTANK ASSYPART NO PART NAMEENCLOSURE ASSY DCA-150SSJU3—ENCLOSURE ASSYENCLOSURE ASSY DCA-150SSJU3—ENCLOSURE ASSYPART NO PART NAMEENCLOSURE ASSY. CONT DCA-150SSJU3—ENCLOSURE ASSY. CONTPART NO DCA-150SSJU3—ENCLOSURE ASSY. CONTPART NAME 0041206000DCA-150SSJU3—ENCLOSURE ASSY. CONT PART NAME DCA-150SSJU3—ENCLOSURE ASSY. CONT0019206015 RUBBER SEALS ASSY DCA-150SSJU3—RUBBER SEALS ASSYPART NO DCA-150SSJU3—RUBBER SEALS ASSYPART NAME 0229201200NAMEPLATE AND DECALS ASSY DCA-150SSJU3—NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY DCA-150SSJU3-NAMEPLATE AND DECALS ASSYPART NO PART NAMENAMEPLATE AND DECALS ASSY. CONT DCA-150SSJU3—NAMEPLATE AND DECALS ASSY. CONTNAMEPLATE AND DECALS ASSY. CONT DCA-150SSJU3-NAMEPLATE AND DECALS ASSY. CONTPART NO PART NAME2.ToobtainaReturnMaterialAuthorization SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHTPOLICYNOTE PAGE NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT WARRANTYDEPARTMENT