Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-150SSJU3 operation manual Note Page

Models: DCA-150SSJU3

1 104

Download 104 pages 56.46 Kb

Page 103

Image 103

NOTE PAGE

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 103

Page 103

Image 103

Multiquip DCA-150SSJU3 operation manual Note Page

Contents

WHISPERWATTTM SERIES PARTS LIST NO. M3870301104OPERATION AND PARTS MANUAL MODEL DCA-150SSJU3Page WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENTNOTEnumber are subject to change without notice TABLE OF CONTENTSSpecification and part COMPONENT DRAWINGSExtra Discounts PARTS ORDERING PROCEDURESWhen ordering parts please supply the following informationFuel DCA-150SSJU3— SPECIFICATIONSTable 1. Generator Specifications Engine SpecificationsDimension ft. mm DCA-150SSJU3- DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions TABLE 3. DIMENSIONSWhisperwatt Generator DCA-150SSJU3- SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEEDCONDITIONS DCA-150SSJU3— SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGDCA-150SSJU3— RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL DANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-150SSJU3— RULES FOR SAFE OPERATION Generator GroundingDCA-150SSJU3— RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSEmergencies Towing &Transporting SafetyDCA-150SSJU3— RULES FOR SAFE OPERATION Figure 2. Generator Decals DCA-150SSJU3— GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-150SSJU3— GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-150SSJU3- INSTALLATIONCAUTION - EXHAUST HAZARD DCA-150SSJU3- INSTALLATIONOutdoor Installation Indoor InstallationGenerator Control Panel DCA-150SSJU3— GENERAL INFORMATIONGenerator Engine Operating PanelDESCRIPTION DCA-150SSJU3— MAJOR COMPONENTSTable 4. Generator Major Components Figure 5. Major ComponentsFigure 6. Diagnostic Display Panel DCA-150SSJU3— DIAGNOSTIC DISPLAYDisplay Parameters Main Menu Navigation DCA-150SSJU3— DIAGNOSTIC DISPLAYFirst Time Start Up 1800 RPM1800 RPM Stored Fault CodesEngine Configuration Data DCA-150SSJU3— DIAGNOSTIC DISPLAYMain Menu Navigation DCA-150SSJU3— DIAGNOSTIC DISPLAYFirst Time Start Up 1800 RPM1800 RPM DCA-150SSJU3- DIAGNOSTIC DISPLAYStored Fault Codes Engine Configuration Data1800 RPM FAULTS ANDWARNINGS Auxiliary Gage FaultDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPM1000 RPM Active Fault CodesDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPM1800 RPM Backlight AdjustmentShut Down Codes DCA-150SSJU3— DIAGNOSTIC DISPLAYDCA-150SSJU3— DIAGNOSTIC DISPLAY Contrast Adjustment1800 RPM 1800 RPM Setup 1- Up DisplaySelect Units DCA-150SSJU3- DIAGNOSTIC DISPLAY3. Once the “Setup 1-upDisplay” menu icon has been DCA-150SSJU3— DIAGNOSTIC DISPLAYAUTOMATIC SCAN OFF DCA-150SSJU3— DIAGNOSTIC DISPLAY1800 RPM AUTOMATIC SCAN ON1000 RPM Setup 4-UpDisplayDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPM1000 RPM Utilities information and troubleshootingDCA-150SSJU3- DIAGNOSTIC DISPLAY 1800 RPMversion currently in the diagnostic display DCA-150SSJU3- DIAGNOSTIC DISPLAYWhen the gage data has cleared, the display “Gage Data” is selected the PowerView willmenu MODBUS SETUPDCA-150SSJU3— DIAGNOSTIC DISPLAY through the menu until the “Modbus Setup” menu isTIMEOUT ECU NOT RESPONDING DCA-150SSJU3— DIAGNOSTIC DISPLAYGLOSSARY Troubleshooting information DATA ERRORFigure 7. Generator Control Panel DCA-150SSJU3— GENERATOR CONTROL PANELFigure 8. Engine Operating Panel DCA-150SSJU3— ENGINE OPERATING PANEL13.Auto On/Off Engine Controller MPEC – DCA-150SSJU3— ENGINE OPERATING PANELFigure 9. Output Terminal Panel Output Terminal FamiliarizationOutput Terminal Panel Figure 11. 240/139V Twist-Lock 120VAC GFCI ReceptaclesFigure 10. G.F.C.I. Receptacle Figure 12. Voltage Regulator Control KnobFigure 15. Over Current Relay Connecting LoadsFigure 14. Connecting Loads Over Current RelayDANGER - ELECTRICAL SYSTEM HAZARDS Single Phase LoadThree Phase Load DCA-150SSJU3— LOAD APPLICATIONVoltage Change-OverBoard DCA-150SSJU3— GENERATOR OUTPUTSTable 9. Generator Ampere Ratings ⎯ 3∅ Generator OutputVoltagesMaximum Amps How to Read the Output Terminal GaugeChange-OverSwitch DCA-150SSJU3— GENERATOR OUTPUTS/ GAUGE READINGUVWO Terminal Output Voltages Three-PhasePositionFigure 25. Voltage Selector Switch 240/139V DCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS1Ø 240V/120V Output Terminal Lug Voltages Figure 27. Voltage Selector Switch 480/277VDCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS 3Ø 480/277 Output Terminal Lug VoltagesFuel Check DCA-150SSJU3— SETUPCircuit Breakers Lubrication OilFigure 32. Only Fill on Level Ground Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 33. Fueling the GeneratorTable 12. Coolant Capacity Cleaning the RadiatorAir Cleaner Coolant AntifreezeCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation Figure 37. Battery ConnectionsBefore Starting DCA-150SSJU3- GENERATOR START-UPPROCEDURE MANUALFigure 41. Engine Speed Switch Low Figure 42. MPEC Control Switch Manual PositionFigure 46. Frequency Meter Hz Figure 44. Engine Speed Switch HighFigure 43. Active Fault Code Message Figure 45. Engine Running LED ONFigure 50. Oil Figure 48. Voltage Adjust Control KnobCAUTION - BACKUP GENERATOR USE No LoadFigure 54. Engine Speed Switch High DCA-150SSJU3—GENERATORSTART-UPPROCEDUREAUTOMODEWARNING - AUTO MODE MAINTENANCE CAUTION - ENGINE SPEED SWITCHFigure 56. Engine Speed Switch Low DCA-150SSJU3— GENERATOR SHUT-DOWNPROCEDURESCAUTION - DIAGNOSTIC SWITCH Normal Shutdown ProcedureService Daily DCA-150SSJU3— MAINTENANCE ENGINETABLE 14. INSPECTION/MAINTENANCE Air Cleaner with Dust IndicatorReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelFigure 58. DCA-150SSJU3BatteryCharger & DCA-150SSJU3— MAINTENANCE HEATER/CHARGERJacketWater Heater Power Connections Trailer Maintenance DCA-150SSJU3— MAINTENANCE TRAILERHydraulic Surge Brakes DCA-150SSJU3— MAINTENANCE TRAILERBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationTable 18. Tire Torque Requirements DCA-150SSJU3- MAINTENANCE TRAILERLug Nut Torque Requirements Figure 61. Wheel Lug Nuts Tightening SequenceFigure 62. Trailer/Towing Vehicle Wiring Diagram DCA-150SSJU3 —TRAILERWIRINGDIAGRAMFigure 63. Generator Wiring Diagram DCA-150SSJU3— GENERATORWIRING DIAGRAMFigure 64. Engine Wiring Diagram DCA-150SSJU3— ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM DCA-150SSJU3 —TROUBLESHOOTINGGENERATORTABLE 19. GENERATOR TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-150SSJU3 —TROUBLESHOOTINGENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC SYMPTOMNOTE PAGE REMARKS Column NO. ColumnPART NO. Column QTY. Column1TO 3 UNITS DCA-150SSJU3— SUGGESTED SPARE PARTSDCA-150SSJU3WHISPERWATTGENRATOR W/JOHN DEERE 6068HF285TURBO DIESEL ENGINEGENERATOR ASSY DCA-150SSJU3— GENERATOR ASSYDCA-150SSJU3— GENERATOR ASSY PART NOPART NAME QTY. REMARKSCONTROL BOX ASSY DCA-150SSJU3—CONTROL BOX ASSYPART NAME REMARKSDCA-150SSJU3-CONTROL BOX ASSY PART NOCONTROL BOX ASSY. CONT DCA-150SSJU3—CONTROL BOX ASSY. CONTPART NAME DCA-150SSJU3—CONTROL BOX ASSY. CONTCONTROL BOX ASSY. CONT PART NOENGINE AND RADIATOR ASSY DCA-150SSJU3—ENGINE AND RADIATOR ASSYPART NAME DCA-150SSJU3—ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NOENGINE AND RADIATOR ASSY. CONT DCA-150SSJU3—ENGINE AND RADIATOR ASSY. CONTENGINE AND RADIATOR ASSY. CONT DCA-150SSJU3-ENGINE AND RADIATOR ASSY. CONTPART NAME OUTPUT TERMINAL ASSY DCA-150SSJU3—OUTPUTTERMINAL ASSYM3230700003 DCA-150SSJU3—OUTPUTTERMINAL ASSYPART NO PART NAMEBATTERY ASSY DCA-150SSJU3—BATTERY ASSYPART NAME DCA-150SSJU3—BATTERY ASSYBATTERY ASSY PART NOMUFFLER ASSY DCA-150SSJU3—MUFFLER ASSYPART NAME DCA-150SSJU3—MUFFLER ASSYMUFFLER ASSY PART NOFUEL TANK ASSY DCA-150SSJU3—FUELTANK ASSYPART NAME DCA-150SSJU3-FUELTANK ASSYFUEL TANK ASSY PART NOENCLOSURE ASSY DCA-150SSJU3—ENCLOSURE ASSYPART NAME DCA-150SSJU3—ENCLOSURE ASSYENCLOSURE ASSY PART NOENCLOSURE ASSY. CONT DCA-150SSJU3—ENCLOSURE ASSY. CONT0041206000 DCA-150SSJU3—ENCLOSURE ASSY. CONTPART NO PART NAMEDCA-150SSJU3—ENCLOSURE ASSY. CONT PART NAME DCA-150SSJU3—ENCLOSURE ASSY. CONT0019206015 RUBBER SEALS ASSY DCA-150SSJU3—RUBBER SEALS ASSY0229201200 DCA-150SSJU3—RUBBER SEALS ASSYPART NO PART NAMENAMEPLATE AND DECALS ASSY DCA-150SSJU3—NAMEPLATE AND DECALS ASSYPART NAME DCA-150SSJU3-NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NONAMEPLATE AND DECALS ASSY. CONT DCA-150SSJU3—NAMEPLATE AND DECALS ASSY. CONTPART NAME DCA-150SSJU3-NAMEPLATE AND DECALS ASSY. CONTNAMEPLATE AND DECALS ASSY. CONT PART NOFREIGHTPOLICY SPECIAL EXPEDITING SERVICE2.ToobtainaReturnMaterialAuthorization PAYMENT TERMSNOTE PAGE WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT