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operation manual DCA-150SSJU3— GENERATORWIRING DIAGRAM, Generator Wiring Diagram
Models:
DCA-150SSJU3
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Troubleshooting
Specifications
Install
Parts list
Error messages
DCA-150SSJU3 —TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Engine Configuration Data
Page 65
Image 65
DCA-150SSJU3
— GENERATORWIRING DIAGRAM
Figure 63. Generator Wiring Diagram
DCA-150SSJU3—
OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 65
Page 64
Page 66
Page 65
Image 65
Page 64
Page 66
Contents
OPERATION AND PARTS MANUAL
PARTS LIST NO. M3870301104
MODEL DCA-150SSJU3
WHISPERWATTTM SERIES
Page
NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT
Specification and part
TABLE OF CONTENTS
COMPONENT DRAWINGS
NOTEnumber are subject to change without notice
When ordering parts
PARTS ORDERING PROCEDURES
please supply the following information
Extra Discounts
Table 1. Generator Specifications
DCA-150SSJU3— SPECIFICATIONS
Engine Specifications
Fuel
Figure 1. Dimensions
DCA-150SSJU3- DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension ft. mm
HAZARD SYMBOLS
DCA-150SSJU3- SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
Whisperwatt Generator
WARNING - ROTATING PARTS
DCA-150SSJU3— SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
DANGER - READTHIS MANUAL
General Safety
DCA-150SSJU3— RULES FOR SAFE OPERATION
DCA-150SSJU3— RULES FOR SAFE OPERATION
Electrical Safety
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Battery Safety
Maintenance Safety
DANGER - EXPLOSION HAZARDS
DCA-150SSJU3— RULES FOR SAFE OPERATION
DCA-150SSJU3— RULES FOR SAFE OPERATION
Towing &Transporting Safety
Emergencies
Figure 2. Generator Decals
DCA-150SSJU3— GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-150SSJU3— GENERATOR DECALS
Figure 4.Typical Generator Grounding Application
DCA-150SSJU3- INSTALLATION
Outdoor Installation
DCA-150SSJU3- INSTALLATION
Indoor Installation
CAUTION - EXHAUST HAZARD
Generator
DCA-150SSJU3— GENERAL INFORMATION
Engine Operating Panel
Generator Control Panel
Table 4. Generator Major Components
DCA-150SSJU3— MAJOR COMPONENTS
Figure 5. Major Components
DESCRIPTION
Display Parameters
DCA-150SSJU3— DIAGNOSTIC DISPLAY
Figure 6. Diagnostic Display Panel
First Time Start Up
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
Main Menu Navigation
Engine Configuration Data
Stored Fault Codes
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
First Time Start Up
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
Main Menu Navigation
Stored Fault Codes
DCA-150SSJU3- DIAGNOSTIC DISPLAY
Engine Configuration Data
1800 RPM
DCA-150SSJU3— DIAGNOSTIC DISPLAY
FAULTS ANDWARNINGS Auxiliary Gage Fault
1800 RPM
1800 RPM
DCA-150SSJU3— DIAGNOSTIC DISPLAY
Active Fault Codes
1800 RPM
1000 RPM
Shut Down Codes
Backlight Adjustment
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Contrast Adjustment
DCA-150SSJU3— DIAGNOSTIC DISPLAY
Select Units
Setup 1- Up Display
DCA-150SSJU3- DIAGNOSTIC DISPLAY
1800 RPM
3. Once the “Setup 1-upDisplay” menu icon has been
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
DCA-150SSJU3— DIAGNOSTIC DISPLAY
AUTOMATIC SCAN ON
AUTOMATIC SCAN OFF
DCA-150SSJU3— DIAGNOSTIC DISPLAY
Setup 4-UpDisplay
1800 RPM
1000 RPM
DCA-150SSJU3- DIAGNOSTIC DISPLAY
Utilities information and troubleshooting
1800 RPM
1000 RPM
When the gage data has cleared, the display
DCA-150SSJU3- DIAGNOSTIC DISPLAY
“Gage Data” is selected the PowerView will
version currently in the diagnostic display
DCA-150SSJU3— DIAGNOSTIC DISPLAY
MODBUS SETUP
through the menu until the “Modbus Setup” menu is
menu
GLOSSARY Troubleshooting information
DCA-150SSJU3— DIAGNOSTIC DISPLAY
DATA ERROR
TIMEOUT ECU NOT RESPONDING
Figure 7. Generator Control Panel
DCA-150SSJU3— GENERATOR CONTROL PANEL
Figure 8. Engine Operating Panel
DCA-150SSJU3— ENGINE OPERATING PANEL
13.Auto On/Off Engine Controller MPEC –
DCA-150SSJU3— ENGINE OPERATING PANEL
Output Terminal Panel
Output Terminal Familiarization
Figure 9. Output Terminal Panel
Figure 10. G.F.C.I. Receptacle
120VAC GFCI Receptacles
Figure 12. Voltage Regulator Control Knob
Figure 11. 240/139V Twist-Lock
Figure 14. Connecting Loads
Connecting Loads
Over Current Relay
Figure 15. Over Current Relay
Three Phase Load
Single Phase Load
DCA-150SSJU3— LOAD APPLICATION
DANGER - ELECTRICAL SYSTEM HAZARDS
Table 9. Generator Ampere Ratings ⎯ 3∅
DCA-150SSJU3— GENERATOR OUTPUTS
Generator OutputVoltages
Voltage Change-OverBoard
Change-OverSwitch
How to Read the Output Terminal Gauge
DCA-150SSJU3— GENERATOR OUTPUTS/ GAUGE READING
Maximum Amps
Figure 25. Voltage Selector Switch 240/139V
Three-PhasePosition
DCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
DCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS
Figure 27. Voltage Selector Switch 480/277V
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
Circuit Breakers
DCA-150SSJU3— SETUP
Lubrication Oil
Fuel Check
WARNING - RESPIRATORY HAZARDS
Refueling Procedure
Figure 33. Fueling the Generator
Figure 32. Only Fill on Level Ground
Air Cleaner
Cleaning the Radiator
Coolant Antifreeze
Table 12. Coolant Capacity
Battery Cable Installation
Battery
Figure 37. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
Figure 41. Engine Speed Switch Low
DCA-150SSJU3- GENERATOR START-UPPROCEDURE MANUAL
Figure 42. MPEC Control Switch Manual Position
Before Starting
Figure 43. Active Fault Code Message
Figure 44. Engine Speed Switch High
Figure 45. Engine Running LED ON
Figure 46. Frequency Meter Hz
CAUTION - BACKUP GENERATOR USE
Figure 48. Voltage Adjust Control Knob
No Load
Figure 50. Oil
WARNING - AUTO MODE MAINTENANCE
DCA-150SSJU3—GENERATORSTART-UPPROCEDUREAUTOMODE
CAUTION - ENGINE SPEED SWITCH
Figure 54. Engine Speed Switch High
CAUTION - DIAGNOSTIC SWITCH
DCA-150SSJU3— GENERATOR SHUT-DOWNPROCEDURES
Normal Shutdown Procedure
Figure 56. Engine Speed Switch Low
TABLE 14. INSPECTION/MAINTENANCE
DCA-150SSJU3— MAINTENANCE ENGINE
Air Cleaner with Dust Indicator
Service Daily
Air Removal
Cleaning the Fuel Strainer
Check Oil Level
Replacing Oil Filter
JacketWater Heater Power Connections
DCA-150SSJU3— MAINTENANCE HEATER/CHARGER
Figure 58. DCA-150SSJU3BatteryCharger &
Trailer Maintenance
DCA-150SSJU3— MAINTENANCE TRAILER
Brake Adjustment
DCA-150SSJU3— MAINTENANCE TRAILER
Brakes
Hydraulic Surge Brakes
CAUTION - EYESIGHT HAZARD
Tires/Wheels/Lug Nuts
TireWear/Inflation
Suspension
Lug Nut Torque Requirements
DCA-150SSJU3- MAINTENANCE TRAILER
Figure 61. Wheel Lug Nuts Tightening Sequence
Table 18. Tire Torque Requirements
Figure 62. Trailer/Towing Vehicle Wiring Diagram
DCA-150SSJU3 —TRAILERWIRINGDIAGRAM
Figure 63. Generator Wiring Diagram
DCA-150SSJU3— GENERATORWIRING DIAGRAM
Figure 64. Engine Wiring Diagram
DCA-150SSJU3— ENGINEWIRING DIAGRAM
TABLE 19. GENERATOR TROUBLESHOOTING
DCA-150SSJU3 —TROUBLESHOOTINGGENERATOR
SYMPTOM
POSSIBLE PROBLEM
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
DCA-150SSJU3 —TROUBLESHOOTINGENGINE CONTROLLER
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
PART NO. Column
NO. Column
QTY. Column
REMARKS Column
DCA-150SSJU3WHISPERWATTGENRATOR
DCA-150SSJU3— SUGGESTED SPARE PARTS
W/JOHN DEERE 6068HF285TURBO DIESEL ENGINE
1TO 3 UNITS
GENERATOR ASSY
DCA-150SSJU3— GENERATOR ASSY
PART NAME
PART NO
QTY. REMARKS
DCA-150SSJU3— GENERATOR ASSY
CONTROL BOX ASSY
DCA-150SSJU3—CONTROL BOX ASSY
DCA-150SSJU3-CONTROL BOX ASSY
REMARKS
PART NO
PART NAME
CONTROL BOX ASSY. CONT
DCA-150SSJU3—CONTROL BOX ASSY. CONT
CONTROL BOX ASSY. CONT
DCA-150SSJU3—CONTROL BOX ASSY. CONT
PART NO
PART NAME
ENGINE AND RADIATOR ASSY
DCA-150SSJU3—ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-150SSJU3—ENGINE AND RADIATOR ASSY
PART NO
PART NAME
ENGINE AND RADIATOR ASSY. CONT
DCA-150SSJU3—ENGINE AND RADIATOR ASSY. CONT
PART NAME
DCA-150SSJU3-ENGINE AND RADIATOR ASSY. CONT
ENGINE AND RADIATOR ASSY. CONT
OUTPUT TERMINAL ASSY
DCA-150SSJU3—OUTPUTTERMINAL ASSY
PART NO
DCA-150SSJU3—OUTPUTTERMINAL ASSY
PART NAME
M3230700003
BATTERY ASSY
DCA-150SSJU3—BATTERY ASSY
BATTERY ASSY
DCA-150SSJU3—BATTERY ASSY
PART NO
PART NAME
MUFFLER ASSY
DCA-150SSJU3—MUFFLER ASSY
MUFFLER ASSY
DCA-150SSJU3—MUFFLER ASSY
PART NO
PART NAME
FUEL TANK ASSY
DCA-150SSJU3—FUELTANK ASSY
FUEL TANK ASSY
DCA-150SSJU3-FUELTANK ASSY
PART NO
PART NAME
ENCLOSURE ASSY
DCA-150SSJU3—ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-150SSJU3—ENCLOSURE ASSY
PART NO
PART NAME
ENCLOSURE ASSY. CONT
DCA-150SSJU3—ENCLOSURE ASSY. CONT
PART NO
DCA-150SSJU3—ENCLOSURE ASSY. CONT
PART NAME
0041206000
DCA-150SSJU3—ENCLOSURE ASSY. CONT
0019206015
DCA-150SSJU3—ENCLOSURE ASSY. CONT
PART NAME
RUBBER SEALS ASSY
DCA-150SSJU3—RUBBER SEALS ASSY
PART NO
DCA-150SSJU3—RUBBER SEALS ASSY
PART NAME
0229201200
NAMEPLATE AND DECALS ASSY
DCA-150SSJU3—NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-150SSJU3-NAMEPLATE AND DECALS ASSY
PART NO
PART NAME
NAMEPLATE AND DECALS ASSY. CONT
DCA-150SSJU3—NAMEPLATE AND DECALS ASSY. CONT
NAMEPLATE AND DECALS ASSY. CONT
DCA-150SSJU3-NAMEPLATE AND DECALS ASSY. CONT
PART NO
PART NAME
2.ToobtainaReturnMaterialAuthorization
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
FREIGHTPOLICY
NOTE PAGE
NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT