Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-150SSJU3—CONTROL BOX ASSY. CONT, Control Box Assy. Cont

Models: DCA-150SSJU3

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DCA-150SSJU3— CONTROL BOX ASSY. (CONT)

CONTROL BOX ASSY. (CONT.)

PAGE 76 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)

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Multiquip operation manual DCA-150SSJU3—CONTROL BOX ASSY. CONT, Control Box Assy. Cont

Contents

PARTS LIST NO. M3870301104 OPERATION AND PARTS MANUALMODEL DCA-150SSJU3 WHISPERWATTTM SERIESPage HERES HOW TO GET HELP NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT WARRANTYDEPARTMENTTABLE OF CONTENTS Specification and partCOMPONENT DRAWINGS NOTEnumber are subject to change without noticePARTS ORDERING PROCEDURES When ordering partsplease supply the following information Extra DiscountsDCA-150SSJU3— SPECIFICATIONS Table 1. Generator SpecificationsEngine Specifications FuelDCA-150SSJU3- DIMENSIONS TOP, SIDE AND FRONT Figure 1. DimensionsTABLE 3. DIMENSIONS Dimension ft. mmDCA-150SSJU3- SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorDCA-150SSJU3— SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSDCA-150SSJU3- RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL Electrical Safety DCA-150SSJU3- RULES FOR SAFE OPERATIONGenerator Grounding DANGER - ELECTROCUTION HAZARDSMaintenance Safety Battery SafetyDANGER - EXPLOSION HAZARDS DCA-150SSJU3- RULES FOR SAFE OPERATIONEmergencies Towing &Transporting SafetyDCA-150SSJU3- RULES FOR SAFE OPERATION DCA-150SSJU3- GENERATOR DECALS Figure 2. Generator DecalsDCA-150SSJU3- GENERATOR DECALS Figure 3. Generator Decals Cont inuedDCA-150SSJU3- INSTALLATION Figure 4.Typical Generator Grounding ApplicationDCA-150SSJU3- INSTALLATION Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDDCA-150SSJU3- GENERAL INFORMATION GeneratorEngine Operating Panel Generator Control PanelDCA-150SSJU3— MAJOR COMPONENTS Table 4. Generator Major ComponentsFigure 5. Major Components DESCRIPTIONFigure 6. Diagnostic Display Panel DCA-150SSJU3- DIAGNOSTIC DISPLAYDisplay Parameters DCA-150SSJU3— DIAGNOSTIC DISPLAY First Time Start Up1800 RPM Main Menu NavigationStored Fault Codes Engine Configuration DataDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPMDCA-150SSJU3- DIAGNOSTIC DISPLAY First Time Start Up1800 RPM Main Menu NavigationDCA-150SSJU3- DIAGNOSTIC DISPLAY Stored Fault CodesEngine Configuration Data 1800 RPMFAULTS ANDWARNINGS Auxiliary Gage Fault DCA-150SSJU3— DIAGNOSTIC DISPLAY1800 RPM 1800 RPMActive Fault Codes DCA-150SSJU3— DIAGNOSTIC DISPLAY1800 RPM 1000 RPMBacklight Adjustment Shut Down CodesDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPMDCA-150SSJU3— DIAGNOSTIC DISPLAY Contrast Adjustment1800 RPM Setup 1- Up Display Select UnitsDCA-150SSJU3- DIAGNOSTIC DISPLAY 1800 RPMDCA-150SSJU3— DIAGNOSTIC DISPLAY 3. Once the “Setup 1-upDisplay” menu icon has beenDCA-150SSJU3— DIAGNOSTIC DISPLAY 1800 RPMAUTOMATIC SCAN ON AUTOMATIC SCAN OFFSetup 4-UpDisplay DCA-150SSJU3— DIAGNOSTIC DISPLAY1800 RPM 1000 RPMUtilities information and troubleshooting DCA-150SSJU3- DIAGNOSTIC DISPLAY1800 RPM 1000 RPMDCA-150SSJU3- DIAGNOSTIC DISPLAY When the gage data has cleared, the display“Gage Data” is selected the PowerView will version currently in the diagnostic displayMODBUS SETUP DCA-150SSJU3— DIAGNOSTIC DISPLAYthrough the menu until the “Modbus Setup” menu is menuDCA-150SSJU3— DIAGNOSTIC DISPLAY GLOSSARY Troubleshooting informationDATA ERROR TIMEOUT ECU NOT RESPONDINGDCA-150SSJU3— GENERATOR CONTROL PANEL Figure 7. Generator Control PanelDCA-150SSJU3— ENGINE OPERATING PANEL Figure 8. Engine Operating PanelDCA-150SSJU3— ENGINE OPERATING PANEL 13.Auto On/Off Engine Controller MPEC –Figure 9. Output Terminal Panel Output Terminal FamiliarizationOutput Terminal Panel 120VAC GFCI Receptacles Figure 10. G.F.C.I. ReceptacleFigure 12. Voltage Regulator Control Knob Figure 11. 240/139V Twist-LockConnecting Loads Figure 14. Connecting LoadsOver Current Relay Figure 15. Over Current RelaySingle Phase Load Three Phase LoadDCA-150SSJU3- LOAD APPLICATION DANGER - ELECTRICAL SYSTEM HAZARDSDCA-150SSJU3- GENERATOR OUTPUTS Table 9. Generator Ampere Ratings ⎯ 3∅Generator OutputVoltages Voltage Change-OverBoardHow to Read the Output Terminal Gauge Change-OverSwitchDCA-150SSJU3- GENERATOR OUTPUTS/ GAUGE READING Maximum AmpsThree-PhasePosition Figure 25. Voltage Selector Switch 240/139VDCA-150SSJU3- OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output VoltagesFigure 27. Voltage Selector Switch 480/277V DCA-150SSJU3- OUTPUT TERMINAL PANEL CONNECTIONS3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-150SSJU3- SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure WARNING - RESPIRATORY HAZARDSFigure 33. Fueling the Generator Figure 32. Only Fill on Level GroundCleaning the Radiator Air CleanerCoolant Antifreeze Table 12. Coolant CapacityBattery Battery Cable InstallationFigure 37. Battery Connections CAUTION - BATTERY SERVICING SAFETYDCA-150SSJU3- GENERATOR START-UPPROCEDURE MANUAL Figure 41. Engine Speed Switch LowFigure 42. MPEC Control Switch Manual Position Before StartingFigure 44. Engine Speed Switch High Figure 43. Active Fault Code MessageFigure 45. Engine Running LED ON Figure 46. Frequency Meter HzFigure 48. Voltage Adjust Control Knob CAUTION - BACKUP GENERATOR USENo Load Figure 50. OilDCA-150SSJU3—GENERATORSTART-UPPROCEDUREAUTOMODE WARNING - AUTO MODE MAINTENANCECAUTION - ENGINE SPEED SWITCH Figure 54. Engine Speed Switch HighDCA-150SSJU3— GENERATOR SHUT-DOWNPROCEDURES CAUTION - DIAGNOSTIC SWITCHNormal Shutdown Procedure Figure 56. Engine Speed Switch LowDCA-150SSJU3- MAINTENANCE ENGINE TABLE 14. INSPECTION/MAINTENANCEAir Cleaner with Dust Indicator Service DailyCleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterFigure 58. DCA-150SSJU3BatteryCharger & DCA-150SSJU3— MAINTENANCE HEATER/CHARGERJacketWater Heater Power Connections DCA-150SSJU3— MAINTENANCE TRAILER Trailer MaintenanceDCA-150SSJU3— MAINTENANCE TRAILER Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDTireWear/Inflation SuspensionDCA-150SSJU3- MAINTENANCE TRAILER Lug Nut Torque RequirementsFigure 61. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsDCA-150SSJU3 -TRAILERWIRINGDIAGRAM Figure 62. Trailer/Towing Vehicle Wiring DiagramDCA-150SSJU3— GENERATORWIRING DIAGRAM Figure 63. Generator Wiring DiagramDCA-150SSJU3— ENGINEWIRING DIAGRAM Figure 64. Engine Wiring DiagramDCA-150SSJU3 —TROUBLESHOOTINGGENERATOR TABLE 19. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-150SSJU3 —TROUBLESHOOTINGENGINE CONTROLLER TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPECSYMPTOM POSSIBLE PROBLEMNOTE PAGE NO. Column PART NO. ColumnQTY. Column REMARKS ColumnDCA-150SSJU3- SUGGESTED SPARE PARTS DCA-150SSJU3WHISPERWATTGENRATORW/JOHN DEERE 6068HF285TURBO DIESEL ENGINE 1TO 3 UNITSDCA-150SSJU3— GENERATOR ASSY GENERATOR ASSYPART NO PART NAMEQTY. REMARKS DCA-150SSJU3— GENERATOR ASSYDCA-150SSJU3—CONTROL BOX ASSY CONTROL BOX ASSYREMARKS DCA-150SSJU3-CONTROL BOX ASSYPART NO PART NAMEDCA-150SSJU3—CONTROL BOX ASSY. CONT CONTROL BOX ASSY. CONTDCA-150SSJU3—CONTROL BOX ASSY. CONT CONTROL BOX ASSY. CONTPART NO PART NAMEDCA-150SSJU3—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYDCA-150SSJU3—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NAME REMARKSDCA-150SSJU3-ENGINE AND RADIATOR ASSY. CONT ENGINE AND RADIATOR ASSY. CONTENGINE AND RADIATOR ASSY. CONT DCA-150SSJU3-ENGINE AND RADIATOR ASSY. CONTPART NAME DCA-150SSJU3-OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYDCA-150SSJU3-OUTPUTTERMINAL ASSY PART NOPART NAME M3230700003DCA-150SSJU3—BATTERY ASSY BATTERY ASSYDCA-150SSJU3—BATTERY ASSY BATTERY ASSYPART NAME REMARKSDCA-150SSJU3-MUFFLER ASSY MUFFLER ASSYMUFFLER ASSY DCA-150SSJU3-MUFFLER ASSYPART NAME DCA-150SSJU3-FUELTANK ASSY FUEL TANK ASSYFUEL TANK ASSY DCA-150SSJU3-FUELTANK ASSYPART NAME DCA-150SSJU3-ENCLOSURE ASSY ENCLOSURE ASSYENCLOSURE ASSY DCA-150SSJU3-ENCLOSURE ASSYPART NAME DCA-150SSJU3-ENCLOSURE ASSY. CONT ENCLOSURE ASSY. CONTDCA-150SSJU3-ENCLOSURE ASSY. CONT PART NOPART NAME 0041206000DCA-150SSJU3-ENCLOSURE ASSY. CONT PART NAME DCA-150SSJU3—ENCLOSURE ASSY. CONT0019206015 DCA-150SSJU3-RUBBER SEALS ASSY RUBBER SEALS ASSYDCA-150SSJU3-RUBBER SEALS ASSY PART NOPART NAME 0229201200DCA-150SSJU3-NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY DCA-150SSJU3-NAMEPLATE AND DECALS ASSYPART NAME DCA-150SSJU3-NAMEPLATE AND DECALS ASSY. CONT NAMEPLATE AND DECALS ASSY. CONTNAMEPLATE AND DECALS ASSY. CONT DCA-150SSJU3-NAMEPLATE AND DECALS ASSY. CONTPART NAME SPECIAL EXPEDITING SERVICE 2.ToobtainaReturnMaterialAuthorizationPAYMENT TERMS FREIGHTPOLICYNOTE PAGE HERES HOW TO GET HELP NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT WARRANTYDEPARTMENT