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operation manual DCA-150SSJU3- INSTALLATION, Typical Generator Grounding Application
Models:
DCA-150SSJU3
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16
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Troubleshooting
Specs
Install
Parts list
Error codes
DCA-150SSJU3 —TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Engine Configuration Data
Page 16
Image 16
DCA-150SSJU3
— INSTALLATION
Figure 4.Typical Generator Grounding Application
PAGE 16 —
DCA-150SSJU3—
OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)
Page 15
Page 17
Page 16
Image 16
Page 15
Page 17
Contents
PARTS LIST NO. M3870301104
OPERATION AND PARTS MANUAL
MODEL DCA-150SSJU3
WHISPERWATTTM SERIES
Page
HERES HOW TO GET HELP
NUMBER ON-HAND WHEN CALLING
SERVICE DEPARTMENT
WARRANTYDEPARTMENT
TABLE OF CONTENTS
Specification and part
COMPONENT DRAWINGS
NOTEnumber are subject to change without notice
PARTS ORDERING PROCEDURES
When ordering parts
please supply the following information
Extra Discounts
DCA-150SSJU3— SPECIFICATIONS
Table 1. Generator Specifications
Engine Specifications
Fuel
DCA-150SSJU3- DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
TABLE 3. DIMENSIONS
Dimension ft. mm
DCA-150SSJU3- SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
Whisperwatt Generator
DCA-150SSJU3— SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
DCA-150SSJU3— RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Electrical Safety
DCA-150SSJU3— RULES FOR SAFE OPERATION
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Maintenance Safety
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-150SSJU3— RULES FOR SAFE OPERATION
Emergencies
Towing &Transporting Safety
DCA-150SSJU3— RULES FOR SAFE OPERATION
DCA-150SSJU3— GENERATOR DECALS
Figure 2. Generator Decals
DCA-150SSJU3— GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-150SSJU3- INSTALLATION
Figure 4.Typical Generator Grounding Application
DCA-150SSJU3- INSTALLATION
Outdoor Installation
Indoor Installation
CAUTION - EXHAUST HAZARD
DCA-150SSJU3— GENERAL INFORMATION
Generator
Engine Operating Panel
Generator Control Panel
DCA-150SSJU3— MAJOR COMPONENTS
Table 4. Generator Major Components
Figure 5. Major Components
DESCRIPTION
Figure 6. Diagnostic Display Panel
DCA-150SSJU3— DIAGNOSTIC DISPLAY
Display Parameters
DCA-150SSJU3— DIAGNOSTIC DISPLAY
First Time Start Up
1800 RPM
Main Menu Navigation
Stored Fault Codes
Engine Configuration Data
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
DCA-150SSJU3— DIAGNOSTIC DISPLAY
First Time Start Up
1800 RPM
Main Menu Navigation
DCA-150SSJU3- DIAGNOSTIC DISPLAY
Stored Fault Codes
Engine Configuration Data
1800 RPM
FAULTS ANDWARNINGS Auxiliary Gage Fault
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Active Fault Codes
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
1000 RPM
Backlight Adjustment
Shut Down Codes
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
DCA-150SSJU3— DIAGNOSTIC DISPLAY
Contrast Adjustment
1800 RPM
Setup 1- Up Display
Select Units
DCA-150SSJU3- DIAGNOSTIC DISPLAY
1800 RPM
DCA-150SSJU3— DIAGNOSTIC DISPLAY
3. Once the “Setup 1-upDisplay” menu icon has been
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
AUTOMATIC SCAN ON
AUTOMATIC SCAN OFF
Setup 4-UpDisplay
DCA-150SSJU3— DIAGNOSTIC DISPLAY
1800 RPM
1000 RPM
Utilities information and troubleshooting
DCA-150SSJU3- DIAGNOSTIC DISPLAY
1800 RPM
1000 RPM
DCA-150SSJU3- DIAGNOSTIC DISPLAY
When the gage data has cleared, the display
“Gage Data” is selected the PowerView will
version currently in the diagnostic display
MODBUS SETUP
DCA-150SSJU3— DIAGNOSTIC DISPLAY
through the menu until the “Modbus Setup” menu is
menu
DCA-150SSJU3— DIAGNOSTIC DISPLAY
GLOSSARY Troubleshooting information
DATA ERROR
TIMEOUT ECU NOT RESPONDING
DCA-150SSJU3— GENERATOR CONTROL PANEL
Figure 7. Generator Control Panel
DCA-150SSJU3— ENGINE OPERATING PANEL
Figure 8. Engine Operating Panel
DCA-150SSJU3— ENGINE OPERATING PANEL
13.Auto On/Off Engine Controller MPEC –
Figure 9. Output Terminal Panel
Output Terminal Familiarization
Output Terminal Panel
120VAC GFCI Receptacles
Figure 10. G.F.C.I. Receptacle
Figure 12. Voltage Regulator Control Knob
Figure 11. 240/139V Twist-Lock
Connecting Loads
Figure 14. Connecting Loads
Over Current Relay
Figure 15. Over Current Relay
Single Phase Load
Three Phase Load
DCA-150SSJU3— LOAD APPLICATION
DANGER - ELECTRICAL SYSTEM HAZARDS
DCA-150SSJU3— GENERATOR OUTPUTS
Table 9. Generator Ampere Ratings ⎯ 3∅
Generator OutputVoltages
Voltage Change-OverBoard
How to Read the Output Terminal Gauge
Change-OverSwitch
DCA-150SSJU3— GENERATOR OUTPUTS/ GAUGE READING
Maximum Amps
Three-PhasePosition
Figure 25. Voltage Selector Switch 240/139V
DCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
Figure 27. Voltage Selector Switch 480/277V
DCA-150SSJU3— OUTPUT TERMINAL PANEL CONNECTIONS
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
DCA-150SSJU3— SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 33. Fueling the Generator
Figure 32. Only Fill on Level Ground
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze
Table 12. Coolant Capacity
Battery
Battery Cable Installation
Figure 37. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
DCA-150SSJU3- GENERATOR START-UPPROCEDURE MANUAL
Figure 41. Engine Speed Switch Low
Figure 42. MPEC Control Switch Manual Position
Before Starting
Figure 44. Engine Speed Switch High
Figure 43. Active Fault Code Message
Figure 45. Engine Running LED ON
Figure 46. Frequency Meter Hz
Figure 48. Voltage Adjust Control Knob
CAUTION - BACKUP GENERATOR USE
No Load
Figure 50. Oil
DCA-150SSJU3—GENERATORSTART-UPPROCEDUREAUTOMODE
WARNING - AUTO MODE MAINTENANCE
CAUTION - ENGINE SPEED SWITCH
Figure 54. Engine Speed Switch High
DCA-150SSJU3— GENERATOR SHUT-DOWNPROCEDURES
CAUTION - DIAGNOSTIC SWITCH
Normal Shutdown Procedure
Figure 56. Engine Speed Switch Low
DCA-150SSJU3— MAINTENANCE ENGINE
TABLE 14. INSPECTION/MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
Replacing Oil Filter
Figure 58. DCA-150SSJU3BatteryCharger &
DCA-150SSJU3— MAINTENANCE HEATER/CHARGER
JacketWater Heater Power Connections
DCA-150SSJU3— MAINTENANCE TRAILER
Trailer Maintenance
DCA-150SSJU3— MAINTENANCE TRAILER
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Suspension
DCA-150SSJU3- MAINTENANCE TRAILER
Lug Nut Torque Requirements
Figure 61. Wheel Lug Nuts Tightening Sequence
Table 18. Tire Torque Requirements
DCA-150SSJU3 —TRAILERWIRINGDIAGRAM
Figure 62. Trailer/Towing Vehicle Wiring Diagram
DCA-150SSJU3— GENERATORWIRING DIAGRAM
Figure 63. Generator Wiring Diagram
DCA-150SSJU3— ENGINEWIRING DIAGRAM
Figure 64. Engine Wiring Diagram
DCA-150SSJU3 —TROUBLESHOOTINGGENERATOR
TABLE 19. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-150SSJU3 —TROUBLESHOOTINGENGINE CONTROLLER
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
NO. Column
PART NO. Column
QTY. Column
REMARKS Column
DCA-150SSJU3— SUGGESTED SPARE PARTS
DCA-150SSJU3WHISPERWATTGENRATOR
W/JOHN DEERE 6068HF285TURBO DIESEL ENGINE
1TO 3 UNITS
DCA-150SSJU3— GENERATOR ASSY
GENERATOR ASSY
PART NO
PART NAME
QTY. REMARKS
DCA-150SSJU3— GENERATOR ASSY
DCA-150SSJU3—CONTROL BOX ASSY
CONTROL BOX ASSY
REMARKS
DCA-150SSJU3-CONTROL BOX ASSY
PART NO
PART NAME
DCA-150SSJU3—CONTROL BOX ASSY. CONT
CONTROL BOX ASSY. CONT
DCA-150SSJU3—CONTROL BOX ASSY. CONT
CONTROL BOX ASSY. CONT
PART NO
PART NAME
DCA-150SSJU3—ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-150SSJU3—ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NO
PART NAME
DCA-150SSJU3—ENGINE AND RADIATOR ASSY. CONT
ENGINE AND RADIATOR ASSY. CONT
ENGINE AND RADIATOR ASSY. CONT
DCA-150SSJU3-ENGINE AND RADIATOR ASSY. CONT
PART NAME
DCA-150SSJU3—OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-150SSJU3—OUTPUTTERMINAL ASSY
PART NO
PART NAME
M3230700003
DCA-150SSJU3—BATTERY ASSY
BATTERY ASSY
DCA-150SSJU3—BATTERY ASSY
BATTERY ASSY
PART NO
PART NAME
DCA-150SSJU3—MUFFLER ASSY
MUFFLER ASSY
DCA-150SSJU3—MUFFLER ASSY
MUFFLER ASSY
PART NO
PART NAME
DCA-150SSJU3—FUELTANK ASSY
FUEL TANK ASSY
DCA-150SSJU3-FUELTANK ASSY
FUEL TANK ASSY
PART NO
PART NAME
DCA-150SSJU3—ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-150SSJU3—ENCLOSURE ASSY
ENCLOSURE ASSY
PART NO
PART NAME
DCA-150SSJU3—ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
DCA-150SSJU3—ENCLOSURE ASSY. CONT
PART NO
PART NAME
0041206000
DCA-150SSJU3—ENCLOSURE ASSY. CONT
PART NAME
DCA-150SSJU3—ENCLOSURE ASSY. CONT
0019206015
DCA-150SSJU3—RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-150SSJU3—RUBBER SEALS ASSY
PART NO
PART NAME
0229201200
DCA-150SSJU3—NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-150SSJU3-NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NO
PART NAME
DCA-150SSJU3—NAMEPLATE AND DECALS ASSY. CONT
NAMEPLATE AND DECALS ASSY. CONT
DCA-150SSJU3-NAMEPLATE AND DECALS ASSY. CONT
NAMEPLATE AND DECALS ASSY. CONT
PART NO
PART NAME
SPECIAL EXPEDITING SERVICE
2.ToobtainaReturnMaterialAuthorization
PAYMENT TERMS
FREIGHTPOLICY
NOTE PAGE
HERES HOW TO GET HELP
NUMBER ON-HAND WHEN CALLING
SERVICE DEPARTMENT
WARRANTYDEPARTMENT