Wayne-Dalton 3663-372 TorqueMaster Plus, Winding Springs, Idrive For Torquemaster Installation

Models: 3663-372

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TorqueMaster® Plus

TorqueMaster® Plus

12

Winding Spring(s)

 

 

NOTE: If you have a Torquemaster® counterbalance,

Tools Needed:

skip this step and continue with Step 12 on page 20.

5/8” Socket

NOTE: It is recommended that leather gloves be

Ratchet Wrench

worn while winding the TorqueMaster® Plus springs.

WARNING

3” Extension

Step Ladder

FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO

HANDS.

 

See chart on page 19 for proper spring tension setting.

 

Double check to ensure the counterbalance cable is

 

aligned in the first and second groove of the cable

 

drum, as shown in Step 10.

 

There are two methods for counting the spring turns

 

as you wind. One method is to identify the black tooth

 

on the ratchet wheel inside of the end bracket. When

 

the wheel makes one revolution and the tooth returns

 

to its starting point, one turn has been made. The other

 

method is to make a mark on the winding shaft (or

 

socket) and end bracket, and count your turns in this

 

manor.

 

IMPORTANT! PAWL KNOB MUST BE IN UPPER

 

POSITION TO ADD/ REMOVE SPRING TURNS. AFTER

 

ADDING / REMOVING SPRING TURNS, PAWL KNOB

 

MUST BE PLACED BACK IN LOWER POSITION.

 

Beginning with the right side, place a mark on winding

 

shaft (or socket) and end bracket. Turn pawl knob on

 

the end bracket to the upper position. Using a ratchet

 

with a 5/8” socket, wind the spring by rotating the

 

winding shaft counter clockwise, while watching the

 

mark on the winding shaft.

 

NOTE: A 3” extension is also recommended for added

 

clearance from the horizontal angle.

 

After 2-3 turns, remove the ratchet and adjust the

 

cable on the left side. Ensure the cable is in the first

 

and second groove of the cable drums as shown in

 

Step 10 and clear of any obstructions.

 

NOTE: Single spring applications require no spring

 

winding on left hand side, but need cable tension

 

adjusted.

Pawl Knob

PAWL KNOB

IN UPPER POSITION

Pawl

Pawl Knob In Upper Position

End Bracket

Ratchet

Mark

3” Extension

IDRIVE® FOR TORQUEMASTER® INSTALLATION

IMPORTANT! ENSURE COUNTERBALANCE CABLE

 

TENSION IS EQUAL FOR BOTH SIDES PRIOR TO FULLY

Pawl

WINDING SPRING(S) TO APPROPRIATE NUMBER OF

 

TURNS. IF CABLE TENSION IS UNEQUAL, REFER TO

 

STEP 10.

 

See the Spring Turn chart.

 

For SINGLE SPRING applications, return to the right

 

hand side and continue winding the spring to the

 

required number of turns for your door or the number

 

record during the Pre-Installation Inspection on page II.

 

Place pawl knob in lower position.

 

For DOUBLE SPRING applications, place a mark on

 

the left hand winding shaft and end bracket. Place the

 

ratchet with 5/8” socket onto the left hand winding

 

shaft end.

 

Use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

this these

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

label

 

 

 

 

 

 

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Drum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet

 

 

 

 

 

 

 

 

 

DISENGAGED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIDE

 

 

 

 

 

 

 

 

 

 

 

Drum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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DISENGAGED U

NDER

NEAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Ratchet

Pawl

 

 

 

 

 

 

 

 

Cable

 

 

 

 

 

 

 

No

space

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum

 

 

 

 

 

 

between

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UPPER

 

 

Cable

Pawl

 

and

 

 

 

 

 

 

 

 

 

 

 

 

Space

between

 

 

 

 

 

 

 

 

POSITION

 

Drum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

non- and

 

Pawl

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cable

Drum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOWER

 

 

 

engagement

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet

Pawl in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Upper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UPPER

POSITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet

Pawl in

 

 

 

 

 

 

 

SIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lower

Position

 

 

 

 

VIEW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOWER

POSITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VIEW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 18 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Wayne-Dalton 3663-372 installation instructions TorqueMaster Plus, Winding Springs, Idrive For Torquemaster Installation