TorqueMaster® Installation

 

 

 

 

2

Cable Drum/ Drive Gear

Torque

Groove

 

1/2 Wrap Shown

Tube

 

 

 

 

 

 

Installation

 

 

 

 

Tools Needed:

NOTE: If you just installed the

 

 

 

 

Step Ladder

Torquemaster® Plus counterbalance,

Winding

 

 

Counterbalance

continue with Step 4 on page 12. If you

Splines

 

Cable

 

Shaft

 

 

 

have the Torquemaster® counterbalance

 

Cable Drum

 

 

 

system, complete Steps 2-3 on pages 10

 

 

 

 

 

and 11.

 

 

 

Flag Angle

 

Shake the torque tube gently to extend the

 

 

 

 

 

winding shafts out about 5" on each side.

 

 

 

 

 

For single spring applications, there will be

 

 

Winding

Winding

 

no left hand spring in the torque tube.

 

 

Shaft Groove

 

 

 

Shaft Groove

 

 

 

align and seated

 

 

 

 

 

 

Lift the torque tube and rest it on the top of

 

 

 

in ro

 

 

 

 

 

 

the flagangles. Orient torque tube so that

 

 

 

 

 

back of opener is flat against header/

 

 

Round

 

 

mounting surface.

Torque

 

Notch

 

 

Cable Drum

 

 

 

NOTE: Cable drums and torque tube are

Tube

 

 

 

 

 

 

 

 

cam shaped to fit together only one way.

 

 

 

 

 

Pre-wrap the Torquemaster® cable drum

 

 

 

 

 

with the counter balance cable 1/2 wrap

 

 

 

 

 

(see illustrations).

 

 

 

 

 

To install the cable drum, slide the cable

Left Hand Side

Groove

 

 

drum over the winding shaft until the cable

Single Spring Application

 

 

 

drum seats against the torque tube. The

 

 

 

 

 

 

 

 

winding shaft must extend past the cable

 

 

 

 

 

drum far enough to expose the splines and

 

 

 

Torsion

 

the groove.

 

 

Round

 

 

 

Tube

 

 

 

 

Notch

Loose

 

Align the winding shaft groove with

 

 

 

Winding

 

the round notch in the flagangle.

 

 

 

Shaft

 

 

 

 

 

 

Repeat for opposite side for double spring

 

Cable

 

 

 

applications.

 

 

 

 

 

Drum

 

 

 

 

 

 

Flagangle

 

For single spring applications, insert

 

 

 

 

 

 

 

 

 

the loose winding shaft into the left hand

 

 

 

 

 

cable drum prior to sliding the cable drum

 

Cable

 

 

 

over the torque tube.

 

 

 

 

 

Drum

Winding

 

 

NOTE: On single spring applications, take

 

 

Shaft Splines

 

 

 

 

 

 

 

care in handling the loose winding shaft

 

 

 

Lubricating

 

(left side) so that it does not slide back into

 

 

 

 

 

 

 

Oil

 

the torque tube.

 

 

 

 

 

 

 

 

 

Beginning with the right hand side, lubricate

 

 

 

 

 

entire circumference of the drive gear

 

Flagangle

 

Drive

 

with lubricating oil. Slide the drive gear onto

 

 

 

Gear

 

 

 

 

 

 

the winding shaft splines until it touches

 

 

 

 

 

the flagangle.

 

 

Cable

 

 

 

 

 

 

 

NOTE: On single spring applications,

 

 

Drum

 

 

 

 

 

 

 

no drive gear is required on the left side.

 

 

 

 

 

NOTE: If additional lubricating oil is

 

 

 

 

 

required “Dura-Lube Engine Oil Treatment”

 

 

 

Drive

 

is recommended.

 

 

 

Gear

 

 

 

 

 

Winding

 

 

 

 

 

Shaft

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 10 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

IDRIVE® FOR TORQUEMASTER® INSTALLATION

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Wayne-Dalton 3663-372 installation instructions Cable Drum/ Drive Gear, Idrive for Torquemaster Installation