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Multiquip manual LS600 PUMP — HYD. PUMP ASSY

Models: LS600

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LS600 PUMP — HYD. PUMP ASSY.

PAGE 138 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)

Page 138

Image 138

Multiquip manual LS600 PUMP — HYD. PUMP ASSY

Contents

SERIES OPERATION AND PARTS MANUALMODEL LS600 CONCRETE PUMPDiesel engine exhaust and some of NOTES MAYCO LS600 LS600 PUMP —TABLEOF CONTENTSCOMPONENT DRAWINGS CONCRETE PUMPOrdering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsSAFETY MESSAGE ALERT SYMBOLS LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS FORYOUR SAFETY AND THE SAFETY OF OTHERSCAUTION - ACCIDENTAL STARTING LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEEDCONDITIONSLS600 PUMP — RULES FOR SAFE OPERATION GENERAL SAFETYTRANSPORTING MAINTENANCE SAFETYLS600 PUMP — RULES FOR SAFE OPERATION TowingBATTERY LS600 PUMP — RULES FOR SAFE OPERATIONEMERGENCIES NOTES TABLE 1. PUMP SPECIFICATIONS LS600 PUMP — SPECIFICATIONSTABLE 2. ENGINE SPECIFICATIONS DisplacementDIMENSIONS LS600 PUMP — DIMENSIONSTABLE 3. DIMENSIONS Figure 1. DimensionsLS600 PUMP — IMPORTANT HAND SIGNALS Figure 2. Operation Hand SignalsLS600 PUMP — GENERAL INFORMATION CONCRETE MIX DESIGNLS600 PUMP — GENERAL INFORMATION REGIONAL DIFFERENCESLS600 PUMP — HOW IT WORKS Figure 4. Pumping CycleFigure 3. Pumping Cycle LS600 PUMP — PUMP COMPONENTS Figure 5. Major Pump ComponentsLS600 PUMP — PUMP COMPONENTS 11 7 LS600 PUMP — DIGITAL CONTROL PANEL COMPONENTSinput cable into this connector various readout screensScreen LS600 PUMP — DIGITAL READOUT SCREENPRIMARY SCREEN Screen SECONDARY SCREENS ScreenLS600 PUMP — ENGINE COMPONENTS Figure 7. Deutz BF4L914 Diesel Engine ComponentsWARNING - EXPLOSIVE FUEL LS600 PUMP — INSPECTIONFUEL CHECK BEFORE STARTINGLS600 PUMP — INSPECTION ENGINE OIL CHECKHYDRAULIC OIL CHECK LS600 PUMP — INSPECTION Figure 13. Hydraulic Oil Filler HoleFigure 14. Filling the Lubrication Box LOCATION OF PUMP LS600 PUMP — SET-UPWARNING - REAR STABILIZER SAFETY REAR STABILIZER JACKSLS600 PUMP — START-UPPROCEDURE STARTING PROCEDURESt o p HOSE LUBRICATION LS600 PUMP — OPERATIONWARNING - SAFETY GLASSES PUMPINGCAUTION - HOSE/LINE BLOCKAGE Figure 29. Hydraulic Oil Temperature GaugeLS600 PUMP — OPERATION Figure 30. Accumulator Pressure GaugeRadio Remote Control Buttons Operation REMOTE CONTROL OPTIONALRadio Remote Control LS600 PUMP — OPERATIONCable Remote Control Operation LS600 PUMP — OPERATIONCable Remote Control Figure 38. Cable Remote ControlDOWNHILL PUMPING LS600 PUMP — PUMPING INFORMATIONREMIXTURES VERTICAL PUMPINGLS600 PUMP — PUMPING INFORMATION SNAP-JOINTCOUPLINGSNEW PUMPS WARNING - HOSE/LINE PRESSURE CLEARING THE SYSTEM AFTER MIX SET UPLS600 PUMP — PUMPING INFORMATION CLEARING CONCRETE BLOCKAGELS600 PUMP — PUMPING INFORMATION “REVERSE” PUMPING PROCEDURESHUTTLE TUBE INSPECTION PROCEDURE CLEARING SHUTTLETUBE BLOCKAGELS600 PUMP — MAINTENANCE PUMP CLEANING THE PUMP AND DELIVERY SYSTEMDANGER - AMPUTATION RISK HYDRAULIC OIL SYSTEM MAINTENANCE LS600 PUMP — MAINTENANCE PUMPWARNING - ACID CLEANING WARNING - HYDRAULIC OILBRAKE SYSTEM LS600 PUMP — MAINTENANCE PUMPBATTERY MAINTENANCE CAUTION - MASTER BRAKE CYLINDERCLEANINGTHE LUBRICATION BOX LS600 PUMP — MAINTENANCE PUMPCAUTION - SAFETY GUIDELINES CYLINDER LUBRICATION BOXreplace the rubber energizer ring LS600 PUMP — MAINTENANCE PUMPWEAR PLATE AND CUTTING RING Figure A. Wear Plate and Cutting RingLS600 PUMP — MAINTENANCE PUMP CYLINDER CUP REPLACEMENT PROCEDUREDANGER - AMPUTATION RISK Wear Plate Installation LS600 PUMP — MAINTENANCE PUMPWear Plate and Ring Replacement Procedure Wear Ring installationEXTENDED STORAGE INSTRUCTIONS LS600 PUMP — MAINTENANCE PUMPWHEEL BEARINGS PRESSURE TESTTrailer Brakes LS600 PUMP — MAINTENANCE TRAILERManually Adjusting the Brakes Hydraulic BrakesWheel Hub Adjustment LS600 PUMP — MAINTENANCE TRAILERAdjustable Channel Wheel Bearings HubsDANGER - Trailer Inspection LS600 PUMP — MAINTENANCE TRAILERDanger - Raising the Trailer Torsion SuspensionCommon Causes for Loss of Trailer LS600 PUMP —TRAILERSAFETY GUIDELINESTRAILER SAFETY INFORMATION Trailer Towing GuidelinesDriving Conditions LS600 PUMP —TRAILERSAFETY GUIDELINESCAUTION - Local Towing Regulations WARNING - Transporting PersonnelInoperable Brakes, Lights or Mirrors LS600 PUMP —TRAILERSAFETY GUIDELINESReporting Safety Defects Trailer Towing TipsLS600 PUMP —TRAILERSAFETY GUIDELINES Trailer VIN TagSafety Chains LS600 PUMP —TRAILERSAFETY GUIDELINESElectrical Connector Trailer Lighting and Braking ConnectorCoupler Types LS600 PUMP —TRAILERSAFETY GUIDELINESFigure 52. Ball Hitch Coupler Adjustable Tongue Ball Hitch CouplerWARNING - Uncoupled Hitch Ball LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Defective Hitch Ball Figure 53. Ball Hitch Coupling MechanismWARNING - Safety Chains Rigging LS600 PUMP —TRAILERSAFETY GUIDELINESAttaching Safety Chain Breakaway Brake SystemTIRE SAFETY LS600 PUMP —TRAILERSAFETY GUIDELINESConnecting Trailer Lights Uncoupling the Ball HitchDetermining Load Limit of Trailer LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Lug Nut Loosening WARNING - Improper Lug Nut TorqueStep LS600 PUMP —TRAILERSAFETY GUIDELINESStep Determining Load Limit of Tow Vehicle StepLS600 PUMP —TRAILERSAFETY GUIDELINES Uniform Tire Quality Grading Standards UTQGSTire Repair LS600 PUMP —TRAILERSAFETY GUIDELINESTire Safety Tips Replacing Worn or Damaged TiresWheel Rims LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Flying Objects Wheels, Bearings and Lug NutsLS600 PUMP —TRAILERSAFETY GUIDELINES Figure 60. Trailer to Tow Vehicle Wiring DiagramWARNING - Trailer Lights DANGER - AMPUTATION RISK LS600 PUMP — TROUBLESHOOTING PUMPTABLE 9. PUMP TROUBLESHOOTING WARNING - HYDRAULIC SYSTEM HAZARDLS600 PUMP — TROUBLESHOOTING PUMP TABLE 9. PUMP TROUBLESHOOTING CONTINUEDLS600 PUMP — TROUBLESHOOTING PUMP TABLE 9. PUMP TROUBLESHOOTING CONTINUEDProblem SYMPTOM LS600 PUMP —TROUBLESHOOTINGENGINETABLE 9. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM LS600 PUMP —TROUBLESHOOTINGTRAILER BRAKE SYSTEMTABLE 10. BRAKE SYSTEM TROUBLESHOOTING POSSIBLE PROBLEMSOLUTION LS600 PUMP — TROUBLESHOOTING ELECTRICALTABLE 12. ELECTRICAL TROUBLESHOOTING PROBABLE CAUSESOLUTION LS600 PUMP — TROUBLESHOOTING ELECTRICALTABLE 12. ELECTRICAL TROUBLESHOOTING continued MALFUNCTIONPROXIMITY SWITCH “A” THROTTLE INTERNAL SOLENOID LS600 PUMP — TROUBLESHOOTING ELECTRICALUNLOADER SOLENOID PROXIMITY SWITCH “B” MAIN “A” SOLENOID MAIN “B” SOLENOIDLS600 PUMP — WIRING DIAGRAM CONTROL BOX LS600 PUMP — WIRING DIAGRAM CONTROL BOX LS600 PUMP — WIRING DIAGRAM CONTROL BOX CONNECTIONS TO J3 AND J4 CONNECTORS ONDIGITAL CONTROL BOX LS600 LS600 PUMP — WIRING DIAGRAM CONTROL BOX CONTROL BOX INTERIOR ENGINE START/SHUTDOWN RELAY RELAY K1Figure 65. Engine Start/Shutdown Relay LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATOR Figure 66. Optional Hopper Vibrator WiringDiagram LS600 PUMP — HYDRAULIC SYSTEM DIAGRAM Figure 67. Hydraulic System DiagramMANIFOLD LS600 PUMP — MANIFOLD BLOCK PORTS MANIFOLD BLOCK PORTSFigure 68. Manifold Block Ports APPENDIX — CONCRETE MIX INFORMATION APPENDIX — CONCRETE MIX INFORMATION Figure 69-A.SlumpTest 1/3 Full APPENDIX — SLUMPTEST PROCEDUREFigure 69-C.SlumpTest Full-Overflow Figure 69-B.SlumpTest 2/3 FullNOTES APPENDIX — RECOMMENDED SHOTCRETE SYSTEM Figure 70. Recommended Shotcrete SystemNO. PART NO APPENDIX — RECOMMENDED SHOTCRETE SYSTEMRECOMMENDED SHOTCRETE SYSTEM PART NAMEAPPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES RECOMMENDED SHOTCRETE ACCESSORIESHAS PASSED THROUGH THE ENTIRE HOSE LENGTH PART NAME APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIESPART NO REMARKSNO. Column SAMPLE PARTS LISTQTY. Column PART NO. ColumnCONCRETE PUMP LS600 PUMP — SUGGESTED SPARE PARTSLS600 1 UnitLS600 PUMP — NAMEPLATE AND DECALS PART NAME LS600 PUMP — NAMEPLATE AND DECALSPART NO REMARKSLS600 PUMP — NAMEPLATE AND DECALS PART NAME LS600 PUMP — NAMEPLATE AND DECALSPART NO REMARKSLS600 PUMP — FRAME ASSY PART NAME LS600 PUMP — FRAME ASSYPART NO REMARKSLS600 PUMP — AXLE ASSY. RIGHT/LEFT PART NO LS600 PUMP — AXLE ASSY. RIGHT/LEFTTHE EXCEPTION OF THE BRAKE ASSEMBLY PART NAMELS600 PUMP — BRAKE LINE ASSY PART NAME LS600 PUMP — BRAKE LINE ASSYPART NO 34566LS600 PUMP — BRAKE LIGHT ASSY PART NAME LS600 PUMP — BRAKE LIGHT ASSYPART NO 29242LS600 PUMP —TRAILERHITCH ASSY LS600 PUMP —TRAILERHITCH ASSY PART NOPART NAME LS600 PUMP — BATTERY ASSY PART NAME LS600 PUMP — BATTERY ASSYPART NO EM34506LS600 PUMP — HOPPER ASSY PART NAME LS600 PUMP — HOPPER ASSYPART NO REMARKSLS600 PUMP — HOPPER ATTACHMENT ASSY PART NAME LS600 PUMP — HOPPER ATTACHMENT ASSYPART NO REMARKSLS600 PUMP — HOPPER INTERIOR ASSY PART NAME LS600 PUMP — HOPPER INTERIOR ASSYPART NO REMARKSLS600 PUMP — SHUTTLE CYLINDER ASSY PART NAME LS600 PUMP — SHUTTLE CYLINDER ASSYPART NO REMARKSLS600 PUMP — LUBRICATION PISTONS ASSY PART NAME LS600 PUMP — LUBRICATION PISTONS ASSYPART NO REMARKSLS600 PUMP — LUBRICATION PISTONS ASSY PART NAME LS600 PUMP — LUBRICATION PISTONS ASSYPART NO 492366LS600 PUMP — FUELTANK ASSY PART NAME LS600 PUMP — FUEL TANK ASSYPART NO REMARKSLS600 PUMP — HEAT EXCHANGER ASSY PART NAME LS600 PUMP — HEAT EXCHANGER ASSYPART NO REMARKSLS600 PUMP — ACCUMULATOR ASSY LS600 PUMP — ACCUMULATOR ASSY PART NOPART NAME LS600 PUMP — REMIXER CONTROL ASSY PART NAME LS600 PUMP — REMIXER CONTROL ASSYPART NO REMARKSLOCATION LS600 PUMP — LUBRICATION PANELPOSITION LENGTH OF LINESLS600 PUMP — LUBRICATION PANEL PART NOPART NAME LS600 PUMP — ENGINE COVER ASSY PART NAME LS600 PUMP — ENGINE COVER ASSYPART NO REMARKSLS600 PUMP — HYDRAULICTANK ASSY PART NAME LS600 PUMP — HYDRAULICTANK ASSYPART NO REMARKSLS600 PUMP — ENGINE ASSY PART NAME LS600 PUMP — ENGINE ASSYPART NO REMARKSLS600 PUMP — ENGINE AIR FILTER ASSY PART NAME LS600 PUMP — ENGINE AIR FILTER ASSYPART NO REMARKSLS600 PUMP —THROTTLEASSY PART NAME LS600 PUMP —THROTTLEASSYPART NO REMARKSLS600 PUMP — WATER SEPARATOR ASSY PART NAME LS600 PUMP — WATER SEPARATOR ASSYPART NO REMARKSLS600 PUMP — HYD. PUMP ASSY PART NAME LS600 PUMP — HYD. PUMP ASSYPART NO REMARKSFRONT OF LS600 PUMP — MANIFOLD ASSY2 1 8 9 18 19 MACHINEPART NAME LS600 PUMP — MANIFOLD ASSYPART NO REMARKSLS600 PUMP — CONTROL BOX ASSY CONTROL BOX ASSYPART NO LS600 PUMP — CONTROL BOX ASSYCONTROL BOX ASSY PART NAMELS600 PUMP — CONTROL BOX HARNESSES ASSY CONTROL BOX HARNESSES ASSYPART NO LS600 PUMP — CONTROL BOX HARNESSES ASSYCONTROL BOX HARNESSES ASSY PART NAMELS600 PUMP — REMOTE CONTROL CABLE ASSY REMOTE CONTROL CABLE ASSYPART NO LS600 PUMP — REMOTE CONTROL CABLE ASSYREMOTE CONTROL CABLE ASSY PART NAMELS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL PART NOPART NAME PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTSSPECIAL EXPEDITING SERVICE FREIGHT POLICYMAYCO PUMPWARRANTY MECHANICAL DRIVE MODELSHYDRAULIC DRIVE MODELS Service Department HERE’S HOW TO GET HELPNUMBER ON-HANDWHEN CALLING Warranty Department