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Multiquip
manual LS600 PUMP —THROTTLEASSY
Models:
LS600
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Troubleshooting
Specifications
Install
Parts list
Trailer to Tow Vehicle Wiring Diagram
Cylinder Cup Replacement Procedure
Warranty
Dimension
Maintenance
Connecting Trailer Lights
Page 134
Image 134
LS600 PUMP
—THROTTLE
ASSY.
PAGE 134 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
Page 133
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Contents
SERIES
OPERATION AND PARTS MANUAL
MODEL LS600
CONCRETE PUMP
Diesel engine exhaust and some of
NOTES
MAYCO LS600
LS600 PUMP —TABLEOF CONTENTS
COMPONENT DRAWINGS
CONCRETE PUMP
Ordering parts has never been easier
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
SAFETY MESSAGE ALERT SYMBOLS
LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
FORYOUR SAFETY AND THE SAFETY OF OTHERS
CAUTION - ACCIDENTAL STARTING
LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEEDCONDITIONS
LS600 PUMP — RULES FOR SAFE OPERATION
GENERAL SAFETY
TRANSPORTING
MAINTENANCE SAFETY
LS600 PUMP — RULES FOR SAFE OPERATION
Towing
EMERGENCIES
BATTERY
LS600 PUMP — RULES FOR SAFE OPERATION
NOTES
TABLE 1. PUMP SPECIFICATIONS
LS600 PUMP — SPECIFICATIONS
TABLE 2. ENGINE SPECIFICATIONS
Displacement
DIMENSIONS
LS600 PUMP — DIMENSIONS
TABLE 3. DIMENSIONS
Figure 1. Dimensions
LS600 PUMP — IMPORTANT HAND SIGNALS
Figure 2. Operation Hand Signals
LS600 PUMP — GENERAL INFORMATION
CONCRETE MIX DESIGN
LS600 PUMP — GENERAL INFORMATION
REGIONAL DIFFERENCES
Figure 3. Pumping Cycle
LS600 PUMP — HOW IT WORKS
Figure 4. Pumping Cycle
LS600 PUMP — PUMP COMPONENTS
Figure 5. Major Pump Components
LS600 PUMP — PUMP COMPONENTS
11 7
LS600 PUMP — DIGITAL CONTROL PANEL COMPONENTS
input cable into this connector
various readout screens
Screen
LS600 PUMP — DIGITAL READOUT SCREEN
PRIMARY SCREEN Screen
SECONDARY SCREENS Screen
LS600 PUMP — ENGINE COMPONENTS
Figure 7. Deutz BF4L914 Diesel Engine Components
WARNING - EXPLOSIVE FUEL
LS600 PUMP — INSPECTION
FUEL CHECK
BEFORE STARTING
HYDRAULIC OIL CHECK
LS600 PUMP — INSPECTION
ENGINE OIL CHECK
Figure 14. Filling the Lubrication Box
LS600 PUMP — INSPECTION
Figure 13. Hydraulic Oil Filler Hole
LOCATION OF PUMP
LS600 PUMP — SET-UP
WARNING - REAR STABILIZER SAFETY
REAR STABILIZER JACKS
St o p
LS600 PUMP — START-UPPROCEDURE
STARTING PROCEDURE
HOSE LUBRICATION
LS600 PUMP — OPERATION
WARNING - SAFETY GLASSES
PUMPING
CAUTION - HOSE/LINE BLOCKAGE
Figure 29. Hydraulic Oil Temperature Gauge
LS600 PUMP — OPERATION
Figure 30. Accumulator Pressure Gauge
Radio Remote Control Buttons Operation
REMOTE CONTROL OPTIONAL
Radio Remote Control
LS600 PUMP — OPERATION
Cable Remote Control Operation
LS600 PUMP — OPERATION
Cable Remote Control
Figure 38. Cable Remote Control
DOWNHILL PUMPING
LS600 PUMP — PUMPING INFORMATION
REMIXTURES
VERTICAL PUMPING
NEW PUMPS
LS600 PUMP — PUMPING INFORMATION
SNAP-JOINTCOUPLINGS
WARNING - HOSE/LINE PRESSURE
CLEARING THE SYSTEM AFTER MIX SET UP
LS600 PUMP — PUMPING INFORMATION
CLEARING CONCRETE BLOCKAGE
LS600 PUMP — PUMPING INFORMATION
“REVERSE” PUMPING PROCEDURE
SHUTTLE TUBE INSPECTION PROCEDURE
CLEARING SHUTTLETUBE BLOCKAGE
DANGER - AMPUTATION RISK
LS600 PUMP — MAINTENANCE PUMP
CLEANING THE PUMP AND DELIVERY SYSTEM
HYDRAULIC OIL SYSTEM MAINTENANCE
LS600 PUMP — MAINTENANCE PUMP
WARNING - ACID CLEANING
WARNING - HYDRAULIC OIL
BRAKE SYSTEM
LS600 PUMP — MAINTENANCE PUMP
BATTERY MAINTENANCE
CAUTION - MASTER BRAKE CYLINDER
CLEANINGTHE LUBRICATION BOX
LS600 PUMP — MAINTENANCE PUMP
CAUTION - SAFETY GUIDELINES
CYLINDER LUBRICATION BOX
replace the rubber energizer ring
LS600 PUMP — MAINTENANCE PUMP
WEAR PLATE AND CUTTING RING
Figure A. Wear Plate and Cutting Ring
DANGER - AMPUTATION RISK
LS600 PUMP — MAINTENANCE PUMP
CYLINDER CUP REPLACEMENT PROCEDURE
Wear Plate Installation
LS600 PUMP — MAINTENANCE PUMP
Wear Plate and Ring Replacement Procedure
Wear Ring installation
EXTENDED STORAGE INSTRUCTIONS
LS600 PUMP — MAINTENANCE PUMP
WHEEL BEARINGS
PRESSURE TEST
Trailer Brakes
LS600 PUMP — MAINTENANCE TRAILER
Manually Adjusting the Brakes
Hydraulic Brakes
Wheel Hub Adjustment
LS600 PUMP — MAINTENANCE TRAILER
Adjustable Channel
Wheel Bearings Hubs
DANGER - Trailer Inspection
LS600 PUMP — MAINTENANCE TRAILER
Danger - Raising the Trailer
Torsion Suspension
Common Causes for Loss of Trailer
LS600 PUMP —TRAILERSAFETY GUIDELINES
TRAILER SAFETY INFORMATION
Trailer Towing Guidelines
Driving Conditions
LS600 PUMP —TRAILERSAFETY GUIDELINES
CAUTION - Local Towing Regulations
WARNING - Transporting Personnel
Inoperable Brakes, Lights or Mirrors
LS600 PUMP —TRAILERSAFETY GUIDELINES
Reporting Safety Defects
Trailer Towing Tips
LS600 PUMP —TRAILERSAFETY GUIDELINES
Trailer VIN Tag
Safety Chains
LS600 PUMP —TRAILERSAFETY GUIDELINES
Electrical Connector
Trailer Lighting and Braking Connector
Coupler Types
LS600 PUMP —TRAILERSAFETY GUIDELINES
Figure 52. Ball Hitch Coupler Adjustable Tongue
Ball Hitch Coupler
WARNING - Uncoupled Hitch Ball
LS600 PUMP —TRAILERSAFETY GUIDELINES
WARNING - Defective Hitch Ball
Figure 53. Ball Hitch Coupling Mechanism
WARNING - Safety Chains Rigging
LS600 PUMP —TRAILERSAFETY GUIDELINES
Attaching Safety Chain
Breakaway Brake System
TIRE SAFETY
LS600 PUMP —TRAILERSAFETY GUIDELINES
Connecting Trailer Lights
Uncoupling the Ball Hitch
Determining Load Limit of Trailer
LS600 PUMP —TRAILERSAFETY GUIDELINES
WARNING - Lug Nut Loosening
WARNING - Improper Lug Nut Torque
Step
LS600 PUMP —TRAILERSAFETY GUIDELINES
Step
Determining Load Limit of Tow Vehicle Step
LS600 PUMP —TRAILERSAFETY GUIDELINES
Uniform Tire Quality Grading Standards UTQGS
Tire Repair
LS600 PUMP —TRAILERSAFETY GUIDELINES
Tire Safety Tips
Replacing Worn or Damaged Tires
Wheel Rims
LS600 PUMP —TRAILERSAFETY GUIDELINES
WARNING - Flying Objects
Wheels, Bearings and Lug Nuts
WARNING - Trailer Lights
LS600 PUMP —TRAILERSAFETY GUIDELINES
Figure 60. Trailer to Tow Vehicle Wiring Diagram
DANGER - AMPUTATION RISK
LS600 PUMP — TROUBLESHOOTING PUMP
TABLE 9. PUMP TROUBLESHOOTING
WARNING - HYDRAULIC SYSTEM HAZARD
LS600 PUMP — TROUBLESHOOTING PUMP
TABLE 9. PUMP TROUBLESHOOTING CONTINUED
Problem
LS600 PUMP — TROUBLESHOOTING PUMP
TABLE 9. PUMP TROUBLESHOOTING CONTINUED
SYMPTOM
LS600 PUMP —TROUBLESHOOTINGENGINE
TABLE 9. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
LS600 PUMP —TROUBLESHOOTINGTRAILER BRAKE SYSTEM
TABLE 10. BRAKE SYSTEM TROUBLESHOOTING
POSSIBLE PROBLEM
SOLUTION
LS600 PUMP — TROUBLESHOOTING ELECTRICAL
TABLE 12. ELECTRICAL TROUBLESHOOTING
PROBABLE CAUSE
SOLUTION
LS600 PUMP — TROUBLESHOOTING ELECTRICAL
TABLE 12. ELECTRICAL TROUBLESHOOTING continued
MALFUNCTION
PROXIMITY SWITCH “A” THROTTLE INTERNAL SOLENOID
LS600 PUMP — TROUBLESHOOTING ELECTRICAL
UNLOADER SOLENOID PROXIMITY SWITCH “B”
MAIN “A” SOLENOID MAIN “B” SOLENOID
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
DIGITAL CONTROL BOX LS600
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
CONNECTIONS TO J3 AND J4 CONNECTORS ON
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
Figure 65. Engine Start/Shutdown Relay
CONTROL BOX INTERIOR ENGINE START/SHUTDOWN RELAY
RELAY K1
Diagram
LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATOR
Figure 66. Optional Hopper Vibrator Wiring
MANIFOLD
LS600 PUMP — HYDRAULIC SYSTEM DIAGRAM
Figure 67. Hydraulic System Diagram
Figure 68. Manifold Block Ports
LS600 PUMP — MANIFOLD BLOCK PORTS
MANIFOLD BLOCK PORTS
APPENDIX — CONCRETE MIX INFORMATION
APPENDIX — CONCRETE MIX INFORMATION
Figure 69-A.SlumpTest 1/3 Full
APPENDIX — SLUMPTEST PROCEDURE
Figure 69-C.SlumpTest Full-Overflow
Figure 69-B.SlumpTest 2/3 Full
NOTES
APPENDIX — RECOMMENDED SHOTCRETE SYSTEM
Figure 70. Recommended Shotcrete System
NO. PART NO
APPENDIX — RECOMMENDED SHOTCRETE SYSTEM
RECOMMENDED SHOTCRETE SYSTEM
PART NAME
HAS PASSED THROUGH THE ENTIRE HOSE LENGTH
APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES
RECOMMENDED SHOTCRETE ACCESSORIES
PART NAME
APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES
PART NO
REMARKS
NO. Column
SAMPLE PARTS LIST
QTY. Column
PART NO. Column
CONCRETE PUMP
LS600 PUMP — SUGGESTED SPARE PARTS
LS600
1 Unit
LS600 PUMP — NAMEPLATE AND DECALS
PART NAME
LS600 PUMP — NAMEPLATE AND DECALS
PART NO
REMARKS
LS600 PUMP — NAMEPLATE AND DECALS
PART NAME
LS600 PUMP — NAMEPLATE AND DECALS
PART NO
REMARKS
LS600 PUMP — FRAME ASSY
PART NAME
LS600 PUMP — FRAME ASSY
PART NO
REMARKS
LS600 PUMP — AXLE ASSY. RIGHT/LEFT
PART NO
LS600 PUMP — AXLE ASSY. RIGHT/LEFT
THE EXCEPTION OF THE BRAKE ASSEMBLY
PART NAME
LS600 PUMP — BRAKE LINE ASSY
PART NAME
LS600 PUMP — BRAKE LINE ASSY
PART NO
34566
LS600 PUMP — BRAKE LIGHT ASSY
PART NAME
LS600 PUMP — BRAKE LIGHT ASSY
PART NO
29242
LS600 PUMP —TRAILERHITCH ASSY
PART NAME
LS600 PUMP —TRAILERHITCH ASSY
PART NO
LS600 PUMP — BATTERY ASSY
PART NAME
LS600 PUMP — BATTERY ASSY
PART NO
EM34506
LS600 PUMP — HOPPER ASSY
PART NAME
LS600 PUMP — HOPPER ASSY
PART NO
REMARKS
LS600 PUMP — HOPPER ATTACHMENT ASSY
PART NAME
LS600 PUMP — HOPPER ATTACHMENT ASSY
PART NO
REMARKS
LS600 PUMP — HOPPER INTERIOR ASSY
PART NAME
LS600 PUMP — HOPPER INTERIOR ASSY
PART NO
REMARKS
LS600 PUMP — SHUTTLE CYLINDER ASSY
PART NAME
LS600 PUMP — SHUTTLE CYLINDER ASSY
PART NO
REMARKS
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NAME
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NO
REMARKS
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NAME
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NO
492366
LS600 PUMP — FUELTANK ASSY
PART NAME
LS600 PUMP — FUEL TANK ASSY
PART NO
REMARKS
LS600 PUMP — HEAT EXCHANGER ASSY
PART NAME
LS600 PUMP — HEAT EXCHANGER ASSY
PART NO
REMARKS
LS600 PUMP — ACCUMULATOR ASSY
PART NAME
LS600 PUMP — ACCUMULATOR ASSY
PART NO
LS600 PUMP — REMIXER CONTROL ASSY
PART NAME
LS600 PUMP — REMIXER CONTROL ASSY
PART NO
REMARKS
LOCATION
LS600 PUMP — LUBRICATION PANEL
POSITION
LENGTH OF LINES
PART NAME
LS600 PUMP — LUBRICATION PANEL
PART NO
LS600 PUMP — ENGINE COVER ASSY
PART NAME
LS600 PUMP — ENGINE COVER ASSY
PART NO
REMARKS
LS600 PUMP — HYDRAULICTANK ASSY
PART NAME
LS600 PUMP — HYDRAULICTANK ASSY
PART NO
REMARKS
LS600 PUMP — ENGINE ASSY
PART NAME
LS600 PUMP — ENGINE ASSY
PART NO
REMARKS
LS600 PUMP — ENGINE AIR FILTER ASSY
PART NAME
LS600 PUMP — ENGINE AIR FILTER ASSY
PART NO
REMARKS
LS600 PUMP —THROTTLEASSY
PART NAME
LS600 PUMP —THROTTLEASSY
PART NO
REMARKS
LS600 PUMP — WATER SEPARATOR ASSY
PART NAME
LS600 PUMP — WATER SEPARATOR ASSY
PART NO
REMARKS
LS600 PUMP — HYD. PUMP ASSY
PART NAME
LS600 PUMP — HYD. PUMP ASSY
PART NO
REMARKS
FRONT OF
LS600 PUMP — MANIFOLD ASSY
2 1 8 9 18 19
MACHINE
PART NAME
LS600 PUMP — MANIFOLD ASSY
PART NO
REMARKS
LS600 PUMP — CONTROL BOX ASSY
CONTROL BOX ASSY
PART NO
LS600 PUMP — CONTROL BOX ASSY
CONTROL BOX ASSY
PART NAME
LS600 PUMP — CONTROL BOX HARNESSES ASSY
CONTROL BOX HARNESSES ASSY
PART NO
LS600 PUMP — CONTROL BOX HARNESSES ASSY
CONTROL BOX HARNESSES ASSY
PART NAME
LS600 PUMP — REMOTE CONTROL CABLE ASSY
REMOTE CONTROL CABLE ASSY
PART NO
LS600 PUMP — REMOTE CONTROL CABLE ASSY
REMOTE CONTROL CABLE ASSY
PART NAME
LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL
PART NAME
LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL
PART NO
PAYMENT TERMS
TERMS AND CONDITIONS OF SALE — PARTS
SPECIAL EXPEDITING SERVICE
FREIGHT POLICY
HYDRAULIC DRIVE MODELS
MAYCO PUMPWARRANTY
MECHANICAL DRIVE MODELS
Service Department
HERE’S HOW TO GET HELP
NUMBER ON-HANDWHEN CALLING
Warranty Department