Manuals / Multiquip / Household Appliance / Heat Pump

Multiquip manual LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATOR, Optional Hopper Vibrator Wiring

Models: LS600

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LS600 PUMP — WIRING DIAGRAM (HOPPER VIBRATOR)

Figure 66. Optional Hopper Vibrator Wiring

Diagram

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 75

Page 75

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Multiquip manual LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATOR, Optional Hopper Vibrator Wiring, Diagram

Contents

CONCRETE PUMP OPERATION AND PARTS MANUALMODEL LS600 SERIESDiesel engine exhaust and some of NOTES CONCRETE PUMP LS600 PUMP —TABLEOF CONTENTSCOMPONENT DRAWINGS MAYCO LS600Choose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierFORYOUR SAFETY AND THE SAFETY OF OTHERS LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEEDCONDITIONS LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGGENERAL SAFETY LS600 PUMP — RULES FOR SAFE OPERATIONTowing MAINTENANCE SAFETYLS600 PUMP — RULES FOR SAFE OPERATION TRANSPORTINGBATTERY LS600 PUMP — RULES FOR SAFE OPERATIONEMERGENCIES NOTES Displacement LS600 PUMP — SPECIFICATIONSTABLE 2. ENGINE SPECIFICATIONS TABLE 1. PUMP SPECIFICATIONSFigure 1. Dimensions LS600 PUMP — DIMENSIONSTABLE 3. DIMENSIONS DIMENSIONSFigure 2. Operation Hand Signals LS600 PUMP — IMPORTANT HAND SIGNALSCONCRETE MIX DESIGN LS600 PUMP — GENERAL INFORMATIONREGIONAL DIFFERENCES LS600 PUMP — GENERAL INFORMATIONLS600 PUMP — HOW IT WORKS Figure 4. Pumping CycleFigure 3. Pumping Cycle Figure 5. Major Pump Components LS600 PUMP — PUMP COMPONENTSLS600 PUMP — PUMP COMPONENTS various readout screens LS600 PUMP — DIGITAL CONTROL PANEL COMPONENTSinput cable into this connector 11 7SECONDARY SCREENS Screen LS600 PUMP — DIGITAL READOUT SCREENPRIMARY SCREEN Screen ScreenFigure 7. Deutz BF4L914 Diesel Engine Components LS600 PUMP — ENGINE COMPONENTSBEFORE STARTING LS600 PUMP — INSPECTIONFUEL CHECK WARNING - EXPLOSIVE FUELLS600 PUMP — INSPECTION ENGINE OIL CHECKHYDRAULIC OIL CHECK LS600 PUMP — INSPECTION Figure 13. Hydraulic Oil Filler HoleFigure 14. Filling the Lubrication Box REAR STABILIZER JACKS LS600 PUMP — SET-UPWARNING - REAR STABILIZER SAFETY LOCATION OF PUMPLS600 PUMP — START-UPPROCEDURE STARTING PROCEDURESt o p PUMPING LS600 PUMP — OPERATIONWARNING - SAFETY GLASSES HOSE LUBRICATIONFigure 30. Accumulator Pressure Gauge Figure 29. Hydraulic Oil Temperature GaugeLS600 PUMP — OPERATION CAUTION - HOSE/LINE BLOCKAGELS600 PUMP — OPERATION REMOTE CONTROL OPTIONALRadio Remote Control Radio Remote Control Buttons OperationFigure 38. Cable Remote Control LS600 PUMP — OPERATIONCable Remote Control Cable Remote Control OperationVERTICAL PUMPING LS600 PUMP — PUMPING INFORMATIONREMIXTURES DOWNHILL PUMPINGLS600 PUMP — PUMPING INFORMATION SNAP-JOINTCOUPLINGSNEW PUMPS CLEARING CONCRETE BLOCKAGE CLEARING THE SYSTEM AFTER MIX SET UPLS600 PUMP — PUMPING INFORMATION WARNING - HOSE/LINE PRESSURECLEARING SHUTTLETUBE BLOCKAGE “REVERSE” PUMPING PROCEDURESHUTTLE TUBE INSPECTION PROCEDURE LS600 PUMP — PUMPING INFORMATIONLS600 PUMP — MAINTENANCE PUMP CLEANING THE PUMP AND DELIVERY SYSTEMDANGER - AMPUTATION RISK WARNING - HYDRAULIC OIL LS600 PUMP — MAINTENANCE PUMPWARNING - ACID CLEANING HYDRAULIC OIL SYSTEM MAINTENANCECAUTION - MASTER BRAKE CYLINDER LS600 PUMP — MAINTENANCE PUMPBATTERY MAINTENANCE BRAKE SYSTEMCYLINDER LUBRICATION BOX LS600 PUMP — MAINTENANCE PUMPCAUTION - SAFETY GUIDELINES CLEANINGTHE LUBRICATION BOXFigure A. Wear Plate and Cutting Ring LS600 PUMP — MAINTENANCE PUMPWEAR PLATE AND CUTTING RING replace the rubber energizer ringLS600 PUMP — MAINTENANCE PUMP CYLINDER CUP REPLACEMENT PROCEDUREDANGER - AMPUTATION RISK Wear Ring installation LS600 PUMP — MAINTENANCE PUMPWear Plate and Ring Replacement Procedure Wear Plate InstallationPRESSURE TEST LS600 PUMP — MAINTENANCE PUMPWHEEL BEARINGS EXTENDED STORAGE INSTRUCTIONSHydraulic Brakes LS600 PUMP — MAINTENANCE TRAILERManually Adjusting the Brakes Trailer BrakesWheel Bearings Hubs LS600 PUMP — MAINTENANCE TRAILERAdjustable Channel Wheel Hub AdjustmentTorsion Suspension LS600 PUMP — MAINTENANCE TRAILERDanger - Raising the Trailer DANGER - Trailer InspectionTrailer Towing Guidelines LS600 PUMP —TRAILERSAFETY GUIDELINESTRAILER SAFETY INFORMATION Common Causes for Loss of TrailerWARNING - Transporting Personnel LS600 PUMP —TRAILERSAFETY GUIDELINESCAUTION - Local Towing Regulations Driving ConditionsTrailer Towing Tips LS600 PUMP —TRAILERSAFETY GUIDELINESReporting Safety Defects Inoperable Brakes, Lights or MirrorsTrailer VIN Tag LS600 PUMP —TRAILERSAFETY GUIDELINESTrailer Lighting and Braking Connector LS600 PUMP —TRAILERSAFETY GUIDELINESElectrical Connector Safety ChainsBall Hitch Coupler LS600 PUMP —TRAILERSAFETY GUIDELINESFigure 52. Ball Hitch Coupler Adjustable Tongue Coupler TypesFigure 53. Ball Hitch Coupling Mechanism LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Defective Hitch Ball WARNING - Uncoupled Hitch BallBreakaway Brake System LS600 PUMP —TRAILERSAFETY GUIDELINESAttaching Safety Chain WARNING - Safety Chains RiggingUncoupling the Ball Hitch LS600 PUMP —TRAILERSAFETY GUIDELINESConnecting Trailer Lights TIRE SAFETYWARNING - Improper Lug Nut Torque LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Lug Nut Loosening Determining Load Limit of TrailerDetermining Load Limit of Tow Vehicle Step LS600 PUMP —TRAILERSAFETY GUIDELINESStep StepUniform Tire Quality Grading Standards UTQGS LS600 PUMP —TRAILERSAFETY GUIDELINESReplacing Worn or Damaged Tires LS600 PUMP —TRAILERSAFETY GUIDELINESTire Safety Tips Tire RepairWheels, Bearings and Lug Nuts LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Flying Objects Wheel RimsLS600 PUMP —TRAILERSAFETY GUIDELINES Figure 60. Trailer to Tow Vehicle Wiring DiagramWARNING - Trailer Lights WARNING - HYDRAULIC SYSTEM HAZARD LS600 PUMP — TROUBLESHOOTING PUMPTABLE 9. PUMP TROUBLESHOOTING DANGER - AMPUTATION RISKTABLE 9. PUMP TROUBLESHOOTING CONTINUED LS600 PUMP — TROUBLESHOOTING PUMPLS600 PUMP — TROUBLESHOOTING PUMP TABLE 9. PUMP TROUBLESHOOTING CONTINUEDProblem POSSIBLE PROBLEM LS600 PUMP —TROUBLESHOOTINGENGINETABLE 9. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM LS600 PUMP —TROUBLESHOOTINGTRAILER BRAKE SYSTEMTABLE 10. BRAKE SYSTEM TROUBLESHOOTING SYMPTOMPROBABLE CAUSE LS600 PUMP — TROUBLESHOOTING ELECTRICALTABLE 12. ELECTRICAL TROUBLESHOOTING SOLUTIONMALFUNCTION LS600 PUMP — TROUBLESHOOTING ELECTRICALTABLE 12. ELECTRICAL TROUBLESHOOTING continued SOLUTIONMAIN “A” SOLENOID MAIN “B” SOLENOID LS600 PUMP — TROUBLESHOOTING ELECTRICALUNLOADER SOLENOID PROXIMITY SWITCH “B” PROXIMITY SWITCH “A” THROTTLE INTERNAL SOLENOIDLS600 PUMP — WIRING DIAGRAM CONTROL BOX LS600 PUMP — WIRING DIAGRAM CONTROL BOX LS600 PUMP — WIRING DIAGRAM CONTROL BOX CONNECTIONS TO J3 AND J4 CONNECTORS ONDIGITAL CONTROL BOX LS600 LS600 PUMP — WIRING DIAGRAM CONTROL BOX CONTROL BOX INTERIOR ENGINE START/SHUTDOWN RELAY RELAY K1Figure 65. Engine Start/Shutdown Relay LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATOR Figure 66. Optional Hopper Vibrator WiringDiagram LS600 PUMP — HYDRAULIC SYSTEM DIAGRAM Figure 67. Hydraulic System DiagramMANIFOLD LS600 PUMP — MANIFOLD BLOCK PORTS MANIFOLD BLOCK PORTSFigure 68. Manifold Block Ports APPENDIX — CONCRETE MIX INFORMATION APPENDIX — CONCRETE MIX INFORMATION Figure 69-B.SlumpTest 2/3 Full APPENDIX — SLUMPTEST PROCEDUREFigure 69-C.SlumpTest Full-Overflow Figure 69-A.SlumpTest 1/3 FullNOTES Figure 70. Recommended Shotcrete System APPENDIX — RECOMMENDED SHOTCRETE SYSTEMPART NAME APPENDIX — RECOMMENDED SHOTCRETE SYSTEMRECOMMENDED SHOTCRETE SYSTEM NO. PART NOAPPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES RECOMMENDED SHOTCRETE ACCESSORIESHAS PASSED THROUGH THE ENTIRE HOSE LENGTH REMARKS APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIESPART NO PART NAMEPART NO. Column SAMPLE PARTS LISTQTY. Column NO. Column1 Unit LS600 PUMP — SUGGESTED SPARE PARTSLS600 CONCRETE PUMPLS600 PUMP — NAMEPLATE AND DECALS REMARKS LS600 PUMP — NAMEPLATE AND DECALSPART NO PART NAMELS600 PUMP — NAMEPLATE AND DECALS REMARKS LS600 PUMP — NAMEPLATE AND DECALSPART NO PART NAMELS600 PUMP — FRAME ASSY REMARKS LS600 PUMP — FRAME ASSYPART NO PART NAMELS600 PUMP — AXLE ASSY. RIGHT/LEFT PART NAME LS600 PUMP — AXLE ASSY. RIGHT/LEFTTHE EXCEPTION OF THE BRAKE ASSEMBLY PART NOLS600 PUMP — BRAKE LINE ASSY 34566 LS600 PUMP — BRAKE LINE ASSYPART NO PART NAMELS600 PUMP — BRAKE LIGHT ASSY 29242 LS600 PUMP — BRAKE LIGHT ASSYPART NO PART NAMELS600 PUMP —TRAILERHITCH ASSY LS600 PUMP —TRAILERHITCH ASSY PART NOPART NAME LS600 PUMP — BATTERY ASSY EM34506 LS600 PUMP — BATTERY ASSYPART NO PART NAMELS600 PUMP — HOPPER ASSY REMARKS LS600 PUMP — HOPPER ASSYPART NO PART NAMELS600 PUMP — HOPPER ATTACHMENT ASSY REMARKS LS600 PUMP — HOPPER ATTACHMENT ASSYPART NO PART NAMELS600 PUMP — HOPPER INTERIOR ASSY REMARKS LS600 PUMP — HOPPER INTERIOR ASSYPART NO PART NAMELS600 PUMP — SHUTTLE CYLINDER ASSY REMARKS LS600 PUMP — SHUTTLE CYLINDER ASSYPART NO PART NAMELS600 PUMP — LUBRICATION PISTONS ASSY REMARKS LS600 PUMP — LUBRICATION PISTONS ASSYPART NO PART NAMELS600 PUMP — LUBRICATION PISTONS ASSY 492366 LS600 PUMP — LUBRICATION PISTONS ASSYPART NO PART NAMELS600 PUMP — FUELTANK ASSY REMARKS LS600 PUMP — FUEL TANK ASSYPART NO PART NAMELS600 PUMP — HEAT EXCHANGER ASSY REMARKS LS600 PUMP — HEAT EXCHANGER ASSYPART NO PART NAMELS600 PUMP — ACCUMULATOR ASSY LS600 PUMP — ACCUMULATOR ASSY PART NOPART NAME LS600 PUMP — REMIXER CONTROL ASSY REMARKS LS600 PUMP — REMIXER CONTROL ASSYPART NO PART NAMELENGTH OF LINES LS600 PUMP — LUBRICATION PANELPOSITION LOCATIONLS600 PUMP — LUBRICATION PANEL PART NOPART NAME LS600 PUMP — ENGINE COVER ASSY REMARKS LS600 PUMP — ENGINE COVER ASSYPART NO PART NAMELS600 PUMP — HYDRAULICTANK ASSY REMARKS LS600 PUMP — HYDRAULICTANK ASSYPART NO PART NAMELS600 PUMP — ENGINE ASSY REMARKS LS600 PUMP — ENGINE ASSYPART NO PART NAMELS600 PUMP — ENGINE AIR FILTER ASSY REMARKS LS600 PUMP — ENGINE AIR FILTER ASSYPART NO PART NAMELS600 PUMP —THROTTLEASSY REMARKS LS600 PUMP —THROTTLEASSYPART NO PART NAMELS600 PUMP — WATER SEPARATOR ASSY REMARKS LS600 PUMP — WATER SEPARATOR ASSYPART NO PART NAMELS600 PUMP — HYD. PUMP ASSY REMARKS LS600 PUMP — HYD. PUMP ASSYPART NO PART NAMEMACHINE LS600 PUMP — MANIFOLD ASSY2 1 8 9 18 19 FRONT OFREMARKS LS600 PUMP — MANIFOLD ASSYPART NO PART NAMECONTROL BOX ASSY LS600 PUMP — CONTROL BOX ASSYPART NAME LS600 PUMP — CONTROL BOX ASSYCONTROL BOX ASSY PART NOCONTROL BOX HARNESSES ASSY LS600 PUMP — CONTROL BOX HARNESSES ASSYPART NAME LS600 PUMP — CONTROL BOX HARNESSES ASSYCONTROL BOX HARNESSES ASSY PART NOREMOTE CONTROL CABLE ASSY LS600 PUMP — REMOTE CONTROL CABLE ASSYPART NAME LS600 PUMP — REMOTE CONTROL CABLE ASSYREMOTE CONTROL CABLE ASSY PART NOLS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL PART NOPART NAME FREIGHT POLICY TERMS AND CONDITIONS OF SALE — PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSMAYCO PUMPWARRANTY MECHANICAL DRIVE MODELSHYDRAULIC DRIVE MODELS Warranty Department HERE’S HOW TO GET HELPNUMBER ON-HANDWHEN CALLING Service Department