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Multiquip manual LS600 PUMP —TABLEOF CONTENTS, Component Drawings, MAYCO LS600, Concrete Pump

Models: LS600

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LS600 PUMP —TABLE OF CONTENTS

LS600 PUMP —TABLE OF CONTENTS

MAYCO LS600
CONCRETE PUMP
Proposition 65 Warning	2
Table of Contents	4
Parts Ordering Procedures	5
Safety Message Alert Symbols	6-7
Rules for Safe Operation	8-10
Specifications	12
Dimensions	13
Important Hand Signals	14
General Information	15-16
How it Works	17
Pump Components	18-19
Digital Control Panel Components	20
Digital Readout Screen	21
Engine Components	22
Inspection	23-25
Set-Up	26
Start-Up Procedure	27
Operation	28-31
Pumping Information	32-35
Maintenance (Pump)	36-43
Maintenance (Trailer)	44-46
Trailer Safety Guidelines	47-61
Troubleshooting (Pump)	62-64
Troubleshooting (Engine)	65
Troubleshooting (Brake System)	66
Troubleshooting (Electrical)	67-69
Wiring Diagram (Control Box)	70-73
Wiring Diagram (Engine Start/Shutdown Relay) .. 74
Wiring Diagram (Optional Hopper Vibrator)	75
Hydraulic System Diagram	76
Manifold Block Ports	77
Appendix - Concrete Mix Information	78-79
Appendix - Slump Test Procedure	80
Appendix - Recommended Shotcrete
System	82-83
Appendix - Recommended Shotcrete
Accessories	84-85
Explanation Of Codes In Remarks Column	86
Suggested Spare Parts	87

COMPONENT DRAWINGS

Name Plate and Decals	88-91
Frame Assy	92-93
Axle Assy	94-95
Brake Line Assy	96-97
Brake Lights Assy	98-99
Trailer Hitch Assy	100-101
Battery Assy	102-103
Hopper Assy	104-105
Hopper Attachment Assy	106-107
Hopper Interior Assy	108-109
Shuttle Cylinder Assy	110-111
Lubrication Pistons Assy	112-115
Fuel Tank Assy	116-117
Heat Exchanger Assy	118-119
Accumulator Assy	120-121
Remixer Control Assy	122-123
Lubrication Panel Assy	124-125
Engine Cover Assy	126-127
Hydraulic Tank Assy	128-129
Engine Assy	130-131
Engine Air Filter	132-133
Throttle Assy	134-135
Water Separator Assy	136-137
Hydraulic Pump Assy	138-139
Manifold Assy	140-141
Control Box Assy	142-143
Control Box Harness Assy	144-145
Remote Control Cable Assy	146-147
Hydraulic Stabilizer Assy. (Optional)	148-149
Terms and Conditions of Sale - Parts	150
Mayco Pump Warranty	151

Specification and part number are subject to change without notice.

PAGE 4 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)

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Multiquip manual LS600 PUMP —TABLEOF CONTENTS, Component Drawings, MAYCO LS600, Concrete Pump

Contents

OPERATION AND PARTS MANUAL MODEL LS600SERIES CONCRETE PUMPDiesel engine exhaust and some of NOTES LS600 PUMP —TABLEOF CONTENTS COMPONENT DRAWINGSMAYCO LS600 CONCRETE PUMPPARTS ORDERING PROCEDURES When ordering parts, please supplyOrdering parts has never been easier Choose from three easy optionsLS600 PUMP — SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS FORYOUR SAFETY AND THE SAFETY OF OTHERSLS600 PUMP — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSLS600 PUMP — RULES FOR SAFE OPERATION GENERAL SAFETYMAINTENANCE SAFETY LS600 PUMP — RULES FOR SAFE OPERATIONTRANSPORTING TowingLS600 PUMP — RULES FOR SAFE OPERATION BATTERYEMERGENCIES NOTES LS600 PUMP — SPECIFICATIONS TABLE 2. ENGINE SPECIFICATIONSTABLE 1. PUMP SPECIFICATIONS DisplacementLS600 PUMP — DIMENSIONS TABLE 3. DIMENSIONSDIMENSIONS Figure 1. DimensionsLS600 PUMP — IMPORTANT HAND SIGNALS Figure 2. Operation Hand SignalsLS600 PUMP — GENERAL INFORMATION CONCRETE MIX DESIGNLS600 PUMP — GENERAL INFORMATION REGIONAL DIFFERENCESFigure 4. Pumping Cycle LS600 PUMP — HOW IT WORKSFigure 3. Pumping Cycle LS600 PUMP — PUMP COMPONENTS Figure 5. Major Pump ComponentsLS600 PUMP — PUMP COMPONENTS LS600 PUMP — DIGITAL CONTROL PANEL COMPONENTS input cable into this connector11 7 various readout screensLS600 PUMP — DIGITAL READOUT SCREEN PRIMARY SCREEN ScreenScreen SECONDARY SCREENS ScreenLS600 PUMP — ENGINE COMPONENTS Figure 7. Deutz BF4L914 Diesel Engine ComponentsLS600 PUMP — INSPECTION FUEL CHECKWARNING - EXPLOSIVE FUEL BEFORE STARTINGENGINE OIL CHECK LS600 PUMP — INSPECTIONHYDRAULIC OIL CHECK Figure 13. Hydraulic Oil Filler Hole LS600 PUMP — INSPECTIONFigure 14. Filling the Lubrication Box LS600 PUMP — SET-UP WARNING - REAR STABILIZER SAFETYLOCATION OF PUMP REAR STABILIZER JACKSSTARTING PROCEDURE LS600 PUMP — START-UPPROCEDURESt o p LS600 PUMP — OPERATION WARNING - SAFETY GLASSESHOSE LUBRICATION PUMPINGFigure 29. Hydraulic Oil Temperature Gauge LS600 PUMP — OPERATIONCAUTION - HOSE/LINE BLOCKAGE Figure 30. Accumulator Pressure GaugeREMOTE CONTROL OPTIONAL Radio Remote ControlRadio Remote Control Buttons Operation LS600 PUMP — OPERATIONLS600 PUMP — OPERATION Cable Remote ControlCable Remote Control Operation Figure 38. Cable Remote ControlLS600 PUMP — PUMPING INFORMATION REMIXTURESDOWNHILL PUMPING VERTICAL PUMPINGSNAP-JOINTCOUPLINGS LS600 PUMP — PUMPING INFORMATIONNEW PUMPS CLEARING THE SYSTEM AFTER MIX SET UP LS600 PUMP — PUMPING INFORMATIONWARNING - HOSE/LINE PRESSURE CLEARING CONCRETE BLOCKAGE“REVERSE” PUMPING PROCEDURE SHUTTLE TUBE INSPECTION PROCEDURELS600 PUMP — PUMPING INFORMATION CLEARING SHUTTLETUBE BLOCKAGECLEANING THE PUMP AND DELIVERY SYSTEM LS600 PUMP — MAINTENANCE PUMPDANGER - AMPUTATION RISK LS600 PUMP — MAINTENANCE PUMP WARNING - ACID CLEANINGHYDRAULIC OIL SYSTEM MAINTENANCE WARNING - HYDRAULIC OILLS600 PUMP — MAINTENANCE PUMP BATTERY MAINTENANCEBRAKE SYSTEM CAUTION - MASTER BRAKE CYLINDERLS600 PUMP — MAINTENANCE PUMP CAUTION - SAFETY GUIDELINESCLEANINGTHE LUBRICATION BOX CYLINDER LUBRICATION BOXLS600 PUMP — MAINTENANCE PUMP WEAR PLATE AND CUTTING RINGreplace the rubber energizer ring Figure A. Wear Plate and Cutting RingCYLINDER CUP REPLACEMENT PROCEDURE LS600 PUMP — MAINTENANCE PUMPDANGER - AMPUTATION RISK LS600 PUMP — MAINTENANCE PUMP Wear Plate and Ring Replacement ProcedureWear Plate Installation Wear Ring installationLS600 PUMP — MAINTENANCE PUMP WHEEL BEARINGSEXTENDED STORAGE INSTRUCTIONS PRESSURE TESTLS600 PUMP — MAINTENANCE TRAILER Manually Adjusting the BrakesTrailer Brakes Hydraulic BrakesLS600 PUMP — MAINTENANCE TRAILER Adjustable ChannelWheel Hub Adjustment Wheel Bearings HubsLS600 PUMP — MAINTENANCE TRAILER Danger - Raising the TrailerDANGER - Trailer Inspection Torsion SuspensionLS600 PUMP —TRAILERSAFETY GUIDELINES TRAILER SAFETY INFORMATIONCommon Causes for Loss of Trailer Trailer Towing GuidelinesLS600 PUMP —TRAILERSAFETY GUIDELINES CAUTION - Local Towing RegulationsDriving Conditions WARNING - Transporting PersonnelLS600 PUMP —TRAILERSAFETY GUIDELINES Reporting Safety DefectsInoperable Brakes, Lights or Mirrors Trailer Towing TipsLS600 PUMP —TRAILERSAFETY GUIDELINES Trailer VIN TagLS600 PUMP —TRAILERSAFETY GUIDELINES Electrical ConnectorSafety Chains Trailer Lighting and Braking ConnectorLS600 PUMP —TRAILERSAFETY GUIDELINES Figure 52. Ball Hitch Coupler Adjustable TongueCoupler Types Ball Hitch CouplerLS600 PUMP —TRAILERSAFETY GUIDELINES WARNING - Defective Hitch BallWARNING - Uncoupled Hitch Ball Figure 53. Ball Hitch Coupling MechanismLS600 PUMP —TRAILERSAFETY GUIDELINES Attaching Safety ChainWARNING - Safety Chains Rigging Breakaway Brake SystemLS600 PUMP —TRAILERSAFETY GUIDELINES Connecting Trailer LightsTIRE SAFETY Uncoupling the Ball HitchLS600 PUMP —TRAILERSAFETY GUIDELINES WARNING - Lug Nut LooseningDetermining Load Limit of Trailer WARNING - Improper Lug Nut TorqueLS600 PUMP —TRAILERSAFETY GUIDELINES StepStep Determining Load Limit of Tow Vehicle StepLS600 PUMP —TRAILERSAFETY GUIDELINES Uniform Tire Quality Grading Standards UTQGSLS600 PUMP —TRAILERSAFETY GUIDELINES Tire Safety TipsTire Repair Replacing Worn or Damaged TiresLS600 PUMP —TRAILERSAFETY GUIDELINES WARNING - Flying ObjectsWheel Rims Wheels, Bearings and Lug NutsFigure 60. Trailer to Tow Vehicle Wiring Diagram LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Trailer Lights LS600 PUMP — TROUBLESHOOTING PUMP TABLE 9. PUMP TROUBLESHOOTINGDANGER - AMPUTATION RISK WARNING - HYDRAULIC SYSTEM HAZARDLS600 PUMP — TROUBLESHOOTING PUMP TABLE 9. PUMP TROUBLESHOOTING CONTINUEDTABLE 9. PUMP TROUBLESHOOTING CONTINUED LS600 PUMP — TROUBLESHOOTING PUMPProblem LS600 PUMP —TROUBLESHOOTINGENGINE TABLE 9. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMLS600 PUMP —TROUBLESHOOTINGTRAILER BRAKE SYSTEM TABLE 10. BRAKE SYSTEM TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMLS600 PUMP — TROUBLESHOOTING ELECTRICAL TABLE 12. ELECTRICAL TROUBLESHOOTINGSOLUTION PROBABLE CAUSELS600 PUMP — TROUBLESHOOTING ELECTRICAL TABLE 12. ELECTRICAL TROUBLESHOOTING continuedSOLUTION MALFUNCTIONLS600 PUMP — TROUBLESHOOTING ELECTRICAL UNLOADER SOLENOID PROXIMITY SWITCH “B”PROXIMITY SWITCH “A” THROTTLE INTERNAL SOLENOID MAIN “A” SOLENOID MAIN “B” SOLENOIDLS600 PUMP — WIRING DIAGRAM CONTROL BOX LS600 PUMP — WIRING DIAGRAM CONTROL BOX CONNECTIONS TO J3 AND J4 CONNECTORS ON LS600 PUMP — WIRING DIAGRAM CONTROL BOXDIGITAL CONTROL BOX LS600 LS600 PUMP — WIRING DIAGRAM CONTROL BOX RELAY K1 CONTROL BOX INTERIOR ENGINE START/SHUTDOWN RELAYFigure 65. Engine Start/Shutdown Relay Figure 66. Optional Hopper Vibrator Wiring LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATORDiagram Figure 67. Hydraulic System Diagram LS600 PUMP — HYDRAULIC SYSTEM DIAGRAMMANIFOLD MANIFOLD BLOCK PORTS LS600 PUMP — MANIFOLD BLOCK PORTSFigure 68. Manifold Block Ports APPENDIX — CONCRETE MIX INFORMATION APPENDIX — CONCRETE MIX INFORMATION APPENDIX — SLUMPTEST PROCEDURE Figure 69-C.SlumpTest Full-OverflowFigure 69-A.SlumpTest 1/3 Full Figure 69-B.SlumpTest 2/3 FullNOTES APPENDIX — RECOMMENDED SHOTCRETE SYSTEM Figure 70. Recommended Shotcrete SystemAPPENDIX — RECOMMENDED SHOTCRETE SYSTEM RECOMMENDED SHOTCRETE SYSTEMNO. PART NO PART NAMERECOMMENDED SHOTCRETE ACCESSORIES APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIESHAS PASSED THROUGH THE ENTIRE HOSE LENGTH APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES PART NOPART NAME REMARKSSAMPLE PARTS LIST QTY. ColumnNO. Column PART NO. ColumnLS600 PUMP — SUGGESTED SPARE PARTS LS600CONCRETE PUMP 1 UnitLS600 PUMP — NAMEPLATE AND DECALS LS600 PUMP — NAMEPLATE AND DECALS PART NOPART NAME REMARKSLS600 PUMP — NAMEPLATE AND DECALS LS600 PUMP — NAMEPLATE AND DECALS PART NOPART NAME REMARKSLS600 PUMP — FRAME ASSY LS600 PUMP — FRAME ASSY PART NOPART NAME REMARKSLS600 PUMP — AXLE ASSY. RIGHT/LEFT LS600 PUMP — AXLE ASSY. RIGHT/LEFT THE EXCEPTION OF THE BRAKE ASSEMBLYPART NO PART NAMELS600 PUMP — BRAKE LINE ASSY LS600 PUMP — BRAKE LINE ASSY PART NOPART NAME 34566LS600 PUMP — BRAKE LIGHT ASSY LS600 PUMP — BRAKE LIGHT ASSY PART NOPART NAME 29242LS600 PUMP —TRAILERHITCH ASSY PART NO LS600 PUMP —TRAILERHITCH ASSYPART NAME LS600 PUMP — BATTERY ASSY LS600 PUMP — BATTERY ASSY PART NOPART NAME EM34506LS600 PUMP — HOPPER ASSY LS600 PUMP — HOPPER ASSY PART NOPART NAME REMARKSLS600 PUMP — HOPPER ATTACHMENT ASSY LS600 PUMP — HOPPER ATTACHMENT ASSY PART NOPART NAME REMARKSLS600 PUMP — HOPPER INTERIOR ASSY LS600 PUMP — HOPPER INTERIOR ASSY PART NOPART NAME REMARKSLS600 PUMP — SHUTTLE CYLINDER ASSY LS600 PUMP — SHUTTLE CYLINDER ASSY PART NOPART NAME REMARKSLS600 PUMP — LUBRICATION PISTONS ASSY LS600 PUMP — LUBRICATION PISTONS ASSY PART NOPART NAME REMARKSLS600 PUMP — LUBRICATION PISTONS ASSY LS600 PUMP — LUBRICATION PISTONS ASSY PART NOPART NAME 492366LS600 PUMP — FUELTANK ASSY LS600 PUMP — FUEL TANK ASSY PART NOPART NAME REMARKSLS600 PUMP — HEAT EXCHANGER ASSY LS600 PUMP — HEAT EXCHANGER ASSY PART NOPART NAME REMARKSLS600 PUMP — ACCUMULATOR ASSY PART NO LS600 PUMP — ACCUMULATOR ASSYPART NAME LS600 PUMP — REMIXER CONTROL ASSY LS600 PUMP — REMIXER CONTROL ASSY PART NOPART NAME REMARKSLS600 PUMP — LUBRICATION PANEL POSITIONLOCATION LENGTH OF LINESPART NO LS600 PUMP — LUBRICATION PANELPART NAME LS600 PUMP — ENGINE COVER ASSY LS600 PUMP — ENGINE COVER ASSY PART NOPART NAME REMARKSLS600 PUMP — HYDRAULICTANK ASSY LS600 PUMP — HYDRAULICTANK ASSY PART NOPART NAME REMARKSLS600 PUMP — ENGINE ASSY LS600 PUMP — ENGINE ASSY PART NOPART NAME REMARKSLS600 PUMP — ENGINE AIR FILTER ASSY LS600 PUMP — ENGINE AIR FILTER ASSY PART NOPART NAME REMARKSLS600 PUMP —THROTTLEASSY LS600 PUMP —THROTTLEASSY PART NOPART NAME REMARKSLS600 PUMP — WATER SEPARATOR ASSY LS600 PUMP — WATER SEPARATOR ASSY PART NOPART NAME REMARKSLS600 PUMP — HYD. PUMP ASSY LS600 PUMP — HYD. PUMP ASSY PART NOPART NAME REMARKSLS600 PUMP — MANIFOLD ASSY 2 1 8 9 18 19FRONT OF MACHINELS600 PUMP — MANIFOLD ASSY PART NOPART NAME REMARKSLS600 PUMP — CONTROL BOX ASSY CONTROL BOX ASSYLS600 PUMP — CONTROL BOX ASSY CONTROL BOX ASSYPART NO PART NAMELS600 PUMP — CONTROL BOX HARNESSES ASSY CONTROL BOX HARNESSES ASSYLS600 PUMP — CONTROL BOX HARNESSES ASSY CONTROL BOX HARNESSES ASSYPART NO PART NAMELS600 PUMP — REMOTE CONTROL CABLE ASSY REMOTE CONTROL CABLE ASSYLS600 PUMP — REMOTE CONTROL CABLE ASSY REMOTE CONTROL CABLE ASSYPART NO PART NAMELS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL PART NO LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONALPART NAME TERMS AND CONDITIONS OF SALE — PARTS SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYMECHANICAL DRIVE MODELS MAYCO PUMPWARRANTYHYDRAULIC DRIVE MODELS HERE’S HOW TO GET HELP NUMBER ON-HANDWHEN CALLINGService Department Warranty Department