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LS600 manual
Models:
LS600
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Troubleshooting
Specification
Install
Parts list
Diagram
Warranty
Dimension
Maintenance
Connecting Trailer Lights
Problem
Page 81
Image 81
NOTES
MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 81
Page 80
Page 82
Page 81
Image 81
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Contents
MODEL LS600
OPERATION AND PARTS MANUAL
SERIES
CONCRETE PUMP
Diesel engine exhaust and some of
NOTES
COMPONENT DRAWINGS
LS600 PUMP -TABLEOF CONTENTS
MAYCO LS600
CONCRETE PUMP
When ordering parts, please supply
PARTS ORDERING PROCEDURES
Ordering parts has never been easier
Choose from three easy options
HAZARD SYMBOLS
LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
FORYOUR SAFETY AND THE SAFETY OF OTHERS
WARNING - ROTATING PARTS
LS600 PUMP - SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
GENERAL SAFETY
LS600 PUMP — RULES FOR SAFE OPERATION
LS600 PUMP — RULES FOR SAFE OPERATION
MAINTENANCE SAFETY
TRANSPORTING
Towing
BATTERY
LS600 PUMP — RULES FOR SAFE OPERATION
EMERGENCIES
NOTES
TABLE 2. ENGINE SPECIFICATIONS
LS600 PUMP — SPECIFICATIONS
TABLE 1. PUMP SPECIFICATIONS
Displacement
TABLE 3. DIMENSIONS
LS600 PUMP — DIMENSIONS
DIMENSIONS
Figure 1. Dimensions
Figure 2. Operation Hand Signals
LS600 PUMP — IMPORTANT HAND SIGNALS
CONCRETE MIX DESIGN
LS600 PUMP — GENERAL INFORMATION
REGIONAL DIFFERENCES
LS600 PUMP — GENERAL INFORMATION
LS600 PUMP — HOW IT WORKS
Figure 4. Pumping Cycle
Figure 3. Pumping Cycle
Figure 5. Major Pump Components
LS600 PUMP - PUMP COMPONENTS
LS600 PUMP — PUMP COMPONENTS
input cable into this connector
LS600 PUMP — DIGITAL CONTROL PANEL COMPONENTS
11 7
various readout screens
PRIMARY SCREEN Screen
LS600 PUMP — DIGITAL READOUT SCREEN
Screen
SECONDARY SCREENS Screen
Figure 7. Deutz BF4L914 Diesel Engine Components
LS600 PUMP — ENGINE COMPONENTS
FUEL CHECK
LS600 PUMP — INSPECTION
WARNING - EXPLOSIVE FUEL
BEFORE STARTING
LS600 PUMP — INSPECTION
ENGINE OIL CHECK
HYDRAULIC OIL CHECK
LS600 PUMP — INSPECTION
Figure 13. Hydraulic Oil Filler Hole
Figure 14. Filling the Lubrication Box
WARNING - REAR STABILIZER SAFETY
LS600 PUMP — SET-UP
LOCATION OF PUMP
REAR STABILIZER JACKS
LS600 PUMP — START-UPPROCEDURE
STARTING PROCEDURE
St o p
WARNING - SAFETY GLASSES
LS600 PUMP — OPERATION
HOSE LUBRICATION
PUMPING
CAUTION - HOSE/LINE BLOCKAGE
LS600 PUMP — OPERATION
Figure 29. Hydraulic Oil Temperature Gauge
Figure 30. Accumulator Pressure Gauge
Radio Remote Control
REMOTE CONTROL OPTIONAL
Radio Remote Control Buttons Operation
LS600 PUMP — OPERATION
Cable Remote Control
LS600 PUMP — OPERATION
Cable Remote Control Operation
Figure 38. Cable Remote Control
REMIXTURES
LS600 PUMP — PUMPING INFORMATION
DOWNHILL PUMPING
VERTICAL PUMPING
LS600 PUMP — PUMPING INFORMATION
SNAP-JOINTCOUPLINGS
NEW PUMPS
LS600 PUMP — PUMPING INFORMATION
CLEARING THE SYSTEM AFTER MIX SET UP
WARNING - HOSE/LINE PRESSURE
CLEARING CONCRETE BLOCKAGE
SHUTTLE TUBE INSPECTION PROCEDURE
“REVERSE” PUMPING PROCEDURE
LS600 PUMP — PUMPING INFORMATION
CLEARING SHUTTLETUBE BLOCKAGE
LS600 PUMP — MAINTENANCE PUMP
CLEANING THE PUMP AND DELIVERY SYSTEM
DANGER - AMPUTATION RISK
WARNING - ACID CLEANING
LS600 PUMP — MAINTENANCE PUMP
HYDRAULIC OIL SYSTEM MAINTENANCE
WARNING - HYDRAULIC OIL
BATTERY MAINTENANCE
LS600 PUMP — MAINTENANCE PUMP
BRAKE SYSTEM
CAUTION - MASTER BRAKE CYLINDER
CAUTION - SAFETY GUIDELINES
LS600 PUMP — MAINTENANCE PUMP
CLEANINGTHE LUBRICATION BOX
CYLINDER LUBRICATION BOX
WEAR PLATE AND CUTTING RING
LS600 PUMP — MAINTENANCE PUMP
replace the rubber energizer ring
Figure A. Wear Plate and Cutting Ring
LS600 PUMP — MAINTENANCE PUMP
CYLINDER CUP REPLACEMENT PROCEDURE
DANGER - AMPUTATION RISK
Wear Plate and Ring Replacement Procedure
LS600 PUMP — MAINTENANCE PUMP
Wear Plate Installation
Wear Ring installation
WHEEL BEARINGS
LS600 PUMP — MAINTENANCE PUMP
EXTENDED STORAGE INSTRUCTIONS
PRESSURE TEST
Manually Adjusting the Brakes
LS600 PUMP — MAINTENANCE TRAILER
Trailer Brakes
Hydraulic Brakes
Adjustable Channel
LS600 PUMP — MAINTENANCE TRAILER
Wheel Hub Adjustment
Wheel Bearings Hubs
Danger - Raising the Trailer
LS600 PUMP — MAINTENANCE TRAILER
DANGER - Trailer Inspection
Torsion Suspension
TRAILER SAFETY INFORMATION
LS600 PUMP —TRAILERSAFETY GUIDELINES
Common Causes for Loss of Trailer
Trailer Towing Guidelines
CAUTION - Local Towing Regulations
LS600 PUMP —TRAILERSAFETY GUIDELINES
Driving Conditions
WARNING - Transporting Personnel
Reporting Safety Defects
LS600 PUMP —TRAILERSAFETY GUIDELINES
Inoperable Brakes, Lights or Mirrors
Trailer Towing Tips
Trailer VIN Tag
LS600 PUMP —TRAILERSAFETY GUIDELINES
Electrical Connector
LS600 PUMP —TRAILERSAFETY GUIDELINES
Safety Chains
Trailer Lighting and Braking Connector
Figure 52. Ball Hitch Coupler Adjustable Tongue
LS600 PUMP —TRAILERSAFETY GUIDELINES
Coupler Types
Ball Hitch Coupler
WARNING - Defective Hitch Ball
LS600 PUMP —TRAILERSAFETY GUIDELINES
WARNING - Uncoupled Hitch Ball
Figure 53. Ball Hitch Coupling Mechanism
Attaching Safety Chain
LS600 PUMP —TRAILERSAFETY GUIDELINES
WARNING - Safety Chains Rigging
Breakaway Brake System
Connecting Trailer Lights
LS600 PUMP —TRAILERSAFETY GUIDELINES
TIRE SAFETY
Uncoupling the Ball Hitch
WARNING - Lug Nut Loosening
LS600 PUMP —TRAILERSAFETY GUIDELINES
Determining Load Limit of Trailer
WARNING - Improper Lug Nut Torque
Step
LS600 PUMP —TRAILERSAFETY GUIDELINES
Step
Determining Load Limit of Tow Vehicle Step
Uniform Tire Quality Grading Standards UTQGS
LS600 PUMP —TRAILERSAFETY GUIDELINES
Tire Safety Tips
LS600 PUMP —TRAILERSAFETY GUIDELINES
Tire Repair
Replacing Worn or Damaged Tires
WARNING - Flying Objects
LS600 PUMP —TRAILERSAFETY GUIDELINES
Wheel Rims
Wheels, Bearings and Lug Nuts
LS600 PUMP —TRAILERSAFETY GUIDELINES
Figure 60. Trailer to Tow Vehicle Wiring Diagram
WARNING - Trailer Lights
TABLE 9. PUMP TROUBLESHOOTING
LS600 PUMP - TROUBLESHOOTING PUMP
DANGER - AMPUTATION RISK
WARNING - HYDRAULIC SYSTEM HAZARD
TABLE 9. PUMP TROUBLESHOOTING CONTINUED
LS600 PUMP — TROUBLESHOOTING PUMP
LS600 PUMP — TROUBLESHOOTING PUMP
TABLE 9. PUMP TROUBLESHOOTING CONTINUED
Problem
TABLE 9. ENGINE TROUBLESHOOTING
LS600 PUMP —TROUBLESHOOTINGENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 10. BRAKE SYSTEM TROUBLESHOOTING
LS600 PUMP —TROUBLESHOOTINGTRAILER BRAKE SYSTEM
SYMPTOM
POSSIBLE PROBLEM
TABLE 12. ELECTRICAL TROUBLESHOOTING
LS600 PUMP — TROUBLESHOOTING ELECTRICAL
SOLUTION
PROBABLE CAUSE
TABLE 12. ELECTRICAL TROUBLESHOOTING continued
LS600 PUMP - TROUBLESHOOTING ELECTRICAL
SOLUTION
MALFUNCTION
UNLOADER SOLENOID PROXIMITY SWITCH “B”
LS600 PUMP — TROUBLESHOOTING ELECTRICAL
PROXIMITY SWITCH “A” THROTTLE INTERNAL SOLENOID
MAIN “A” SOLENOID MAIN “B” SOLENOID
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
CONNECTIONS TO J3 AND J4 CONNECTORS ON
DIGITAL CONTROL BOX LS600
LS600 PUMP — WIRING DIAGRAM CONTROL BOX
CONTROL BOX INTERIOR ENGINE START/SHUTDOWN RELAY
RELAY K1
Figure 65. Engine Start/Shutdown Relay
LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATOR
Figure 66. Optional Hopper Vibrator Wiring
Diagram
LS600 PUMP — HYDRAULIC SYSTEM DIAGRAM
Figure 67. Hydraulic System Diagram
MANIFOLD
LS600 PUMP — MANIFOLD BLOCK PORTS
MANIFOLD BLOCK PORTS
Figure 68. Manifold Block Ports
APPENDIX — CONCRETE MIX INFORMATION
APPENDIX — CONCRETE MIX INFORMATION
Figure 69-C.SlumpTest Full-Overflow
APPENDIX — SLUMPTEST PROCEDURE
Figure 69-A.SlumpTest 1/3 Full
Figure 69-B.SlumpTest 2/3 Full
Page
Figure 70. Recommended Shotcrete System
APPENDIX — RECOMMENDED SHOTCRETE SYSTEM
RECOMMENDED SHOTCRETE SYSTEM
APPENDIX - RECOMMENDED SHOTCRETE SYSTEM
NO. PART NO
PART NAME
APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES
RECOMMENDED SHOTCRETE ACCESSORIES
HAS PASSED THROUGH THE ENTIRE HOSE LENGTH
PART NO
APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES
PART NAME
REMARKS
QTY. Column
SAMPLE PARTS LIST
NO. Column
PART NO. Column
LS600
LS600 PUMP — SUGGESTED SPARE PARTS
CONCRETE PUMP
1 Unit
LS600 PUMP — NAMEPLATE AND DECALS
PART NO
LS600 PUMP — NAMEPLATE AND DECALS
PART NAME
REMARKS
LS600 PUMP — NAMEPLATE AND DECALS
PART NO
LS600 PUMP — NAMEPLATE AND DECALS
PART NAME
REMARKS
LS600 PUMP — FRAME ASSY
PART NO
LS600 PUMP — FRAME ASSY
PART NAME
REMARKS
LS600 PUMP — AXLE ASSY. RIGHT/LEFT
THE EXCEPTION OF THE BRAKE ASSEMBLY
LS600 PUMP — AXLE ASSY. RIGHT/LEFT
PART NO
PART NAME
LS600 PUMP — BRAKE LINE ASSY
PART NO
LS600 PUMP — BRAKE LINE ASSY
PART NAME
34566
LS600 PUMP — BRAKE LIGHT ASSY
PART NO
LS600 PUMP — BRAKE LIGHT ASSY
PART NAME
29242
LS600 PUMP —TRAILERHITCH ASSY
LS600 PUMP —TRAILERHITCH ASSY
PART NO
PART NAME
LS600 PUMP — BATTERY ASSY
PART NO
LS600 PUMP — BATTERY ASSY
PART NAME
EM34506
LS600 PUMP — HOPPER ASSY
PART NO
LS600 PUMP — HOPPER ASSY
PART NAME
REMARKS
LS600 PUMP — HOPPER ATTACHMENT ASSY
PART NO
LS600 PUMP - HOPPER ATTACHMENT ASSY
PART NAME
REMARKS
LS600 PUMP — HOPPER INTERIOR ASSY
PART NO
LS600 PUMP — HOPPER INTERIOR ASSY
PART NAME
REMARKS
LS600 PUMP — SHUTTLE CYLINDER ASSY
PART NO
LS600 PUMP — SHUTTLE CYLINDER ASSY
PART NAME
REMARKS
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NO
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NAME
REMARKS
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NO
LS600 PUMP — LUBRICATION PISTONS ASSY
PART NAME
492366
LS600 PUMP — FUELTANK ASSY
PART NO
LS600 PUMP — FUEL TANK ASSY
PART NAME
REMARKS
LS600 PUMP — HEAT EXCHANGER ASSY
PART NO
LS600 PUMP — HEAT EXCHANGER ASSY
PART NAME
REMARKS
LS600 PUMP — ACCUMULATOR ASSY
LS600 PUMP — ACCUMULATOR ASSY
PART NO
PART NAME
LS600 PUMP — REMIXER CONTROL ASSY
PART NO
LS600 PUMP - REMIXER CONTROL ASSY
PART NAME
REMARKS
POSITION
LS600 PUMP — LUBRICATION PANEL
LOCATION
LENGTH OF LINES
LS600 PUMP — LUBRICATION PANEL
PART NO
PART NAME
LS600 PUMP — ENGINE COVER ASSY
PART NO
LS600 PUMP — ENGINE COVER ASSY
PART NAME
REMARKS
LS600 PUMP — HYDRAULICTANK ASSY
PART NO
LS600 PUMP — HYDRAULICTANK ASSY
PART NAME
REMARKS
LS600 PUMP — ENGINE ASSY
PART NO
LS600 PUMP — ENGINE ASSY
PART NAME
REMARKS
LS600 PUMP — ENGINE AIR FILTER ASSY
PART NO
LS600 PUMP — ENGINE AIR FILTER ASSY
PART NAME
REMARKS
LS600 PUMP —THROTTLEASSY
PART NO
LS600 PUMP —THROTTLEASSY
PART NAME
REMARKS
LS600 PUMP — WATER SEPARATOR ASSY
PART NO
LS600 PUMP — WATER SEPARATOR ASSY
PART NAME
REMARKS
LS600 PUMP — HYD. PUMP ASSY
PART NO
LS600 PUMP — HYD. PUMP ASSY
PART NAME
REMARKS
2 1 8 9 18 19
LS600 PUMP — MANIFOLD ASSY
FRONT OF
MACHINE
PART NO
LS600 PUMP — MANIFOLD ASSY
PART NAME
REMARKS
CONTROL BOX ASSY
LS600 PUMP — CONTROL BOX ASSY
CONTROL BOX ASSY
LS600 PUMP — CONTROL BOX ASSY
PART NO
PART NAME
CONTROL BOX HARNESSES ASSY
LS600 PUMP — CONTROL BOX HARNESSES ASSY
CONTROL BOX HARNESSES ASSY
LS600 PUMP — CONTROL BOX HARNESSES ASSY
PART NO
PART NAME
REMOTE CONTROL CABLE ASSY
LS600 PUMP — REMOTE CONTROL CABLE ASSY
REMOTE CONTROL CABLE ASSY
LS600 PUMP — REMOTE CONTROL CABLE ASSY
PART NO
PART NAME
LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL
LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL
PART NO
PART NAME
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
FREIGHT POLICY
MAYCO PUMPWARRANTY
MECHANICAL DRIVE MODELS
HYDRAULIC DRIVE MODELS
NUMBER ON-HANDWHEN CALLING
HERE’S HOW TO GET HELP
Service Department
Warranty Department