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Multiquip manual Operation And Parts Manual, MODEL LS600, Series, Concrete Pump

Models: LS600

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OPERATION AND PARTS MANUAL

SERIES

MODEL LS600

CONCRETE PUMP

(DEUTZ BF4L914 DIESEL ENGINE)

Revision #4 (09/15/11)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip manual Operation And Parts Manual, MODEL LS600, Series, Concrete Pump, Revision #4 09/15/11

Contents

MODEL LS600 OPERATION AND PARTS MANUALSERIES CONCRETE PUMPDiesel engine exhaust and some of NOTES COMPONENT DRAWINGS LS600 PUMP —TABLEOF CONTENTSMAYCO LS600 CONCRETE PUMPWhen ordering parts, please supply PARTS ORDERING PROCEDURESOrdering parts has never been easier Choose from three easy optionsHAZARD SYMBOLS LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS FORYOUR SAFETY AND THE SAFETY OF OTHERSWARNING - ROTATING PARTS LS600 PUMP — SAFETY MESSAGE ALERT SYMBOLSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSGENERAL SAFETY LS600 PUMP — RULES FOR SAFE OPERATIONLS600 PUMP — RULES FOR SAFE OPERATION MAINTENANCE SAFETYTRANSPORTING TowingLS600 PUMP — RULES FOR SAFE OPERATION BATTERYEMERGENCIES NOTES TABLE 2. ENGINE SPECIFICATIONS LS600 PUMP — SPECIFICATIONSTABLE 1. PUMP SPECIFICATIONS DisplacementTABLE 3. DIMENSIONS LS600 PUMP — DIMENSIONSDIMENSIONS Figure 1. DimensionsFigure 2. Operation Hand Signals LS600 PUMP — IMPORTANT HAND SIGNALSCONCRETE MIX DESIGN LS600 PUMP — GENERAL INFORMATIONREGIONAL DIFFERENCES LS600 PUMP — GENERAL INFORMATIONFigure 4. Pumping Cycle LS600 PUMP — HOW IT WORKSFigure 3. Pumping Cycle Figure 5. Major Pump Components LS600 PUMP — PUMP COMPONENTSLS600 PUMP — PUMP COMPONENTS input cable into this connector LS600 PUMP — DIGITAL CONTROL PANEL COMPONENTS11 7 various readout screensPRIMARY SCREEN Screen LS600 PUMP — DIGITAL READOUT SCREENScreen SECONDARY SCREENS ScreenFigure 7. Deutz BF4L914 Diesel Engine Components LS600 PUMP — ENGINE COMPONENTSFUEL CHECK LS600 PUMP — INSPECTIONWARNING - EXPLOSIVE FUEL BEFORE STARTINGENGINE OIL CHECK LS600 PUMP — INSPECTIONHYDRAULIC OIL CHECK Figure 13. Hydraulic Oil Filler Hole LS600 PUMP — INSPECTIONFigure 14. Filling the Lubrication Box WARNING - REAR STABILIZER SAFETY LS600 PUMP — SET-UPLOCATION OF PUMP REAR STABILIZER JACKSSTARTING PROCEDURE LS600 PUMP — START-UPPROCEDURESt o p WARNING - SAFETY GLASSES LS600 PUMP — OPERATIONHOSE LUBRICATION PUMPINGLS600 PUMP — OPERATION Figure 29. Hydraulic Oil Temperature GaugeCAUTION - HOSE/LINE BLOCKAGE Figure 30. Accumulator Pressure GaugeRadio Remote Control REMOTE CONTROL OPTIONALRadio Remote Control Buttons Operation LS600 PUMP — OPERATIONCable Remote Control LS600 PUMP — OPERATIONCable Remote Control Operation Figure 38. Cable Remote ControlREMIXTURES LS600 PUMP — PUMPING INFORMATIONDOWNHILL PUMPING VERTICAL PUMPINGSNAP-JOINTCOUPLINGS LS600 PUMP — PUMPING INFORMATIONNEW PUMPS LS600 PUMP — PUMPING INFORMATION CLEARING THE SYSTEM AFTER MIX SET UPWARNING - HOSE/LINE PRESSURE CLEARING CONCRETE BLOCKAGESHUTTLE TUBE INSPECTION PROCEDURE “REVERSE” PUMPING PROCEDURELS600 PUMP — PUMPING INFORMATION CLEARING SHUTTLETUBE BLOCKAGECLEANING THE PUMP AND DELIVERY SYSTEM LS600 PUMP — MAINTENANCE PUMPDANGER - AMPUTATION RISK WARNING - ACID CLEANING LS600 PUMP — MAINTENANCE PUMPHYDRAULIC OIL SYSTEM MAINTENANCE WARNING - HYDRAULIC OILBATTERY MAINTENANCE LS600 PUMP — MAINTENANCE PUMPBRAKE SYSTEM CAUTION - MASTER BRAKE CYLINDERCAUTION - SAFETY GUIDELINES LS600 PUMP — MAINTENANCE PUMPCLEANINGTHE LUBRICATION BOX CYLINDER LUBRICATION BOXWEAR PLATE AND CUTTING RING LS600 PUMP — MAINTENANCE PUMPreplace the rubber energizer ring Figure A. Wear Plate and Cutting RingCYLINDER CUP REPLACEMENT PROCEDURE LS600 PUMP — MAINTENANCE PUMPDANGER - AMPUTATION RISK Wear Plate and Ring Replacement Procedure LS600 PUMP — MAINTENANCE PUMPWear Plate Installation Wear Ring installationWHEEL BEARINGS LS600 PUMP — MAINTENANCE PUMPEXTENDED STORAGE INSTRUCTIONS PRESSURE TESTManually Adjusting the Brakes LS600 PUMP — MAINTENANCE TRAILERTrailer Brakes Hydraulic BrakesAdjustable Channel LS600 PUMP — MAINTENANCE TRAILERWheel Hub Adjustment Wheel Bearings HubsDanger - Raising the Trailer LS600 PUMP — MAINTENANCE TRAILERDANGER - Trailer Inspection Torsion SuspensionTRAILER SAFETY INFORMATION LS600 PUMP —TRAILERSAFETY GUIDELINESCommon Causes for Loss of Trailer Trailer Towing GuidelinesCAUTION - Local Towing Regulations LS600 PUMP —TRAILERSAFETY GUIDELINESDriving Conditions WARNING - Transporting PersonnelReporting Safety Defects LS600 PUMP —TRAILERSAFETY GUIDELINESInoperable Brakes, Lights or Mirrors Trailer Towing TipsTrailer VIN Tag LS600 PUMP —TRAILERSAFETY GUIDELINESElectrical Connector LS600 PUMP —TRAILERSAFETY GUIDELINESSafety Chains Trailer Lighting and Braking ConnectorFigure 52. Ball Hitch Coupler Adjustable Tongue LS600 PUMP —TRAILERSAFETY GUIDELINESCoupler Types Ball Hitch CouplerWARNING - Defective Hitch Ball LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Uncoupled Hitch Ball Figure 53. Ball Hitch Coupling MechanismAttaching Safety Chain LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Safety Chains Rigging Breakaway Brake SystemConnecting Trailer Lights LS600 PUMP —TRAILERSAFETY GUIDELINESTIRE SAFETY Uncoupling the Ball HitchWARNING - Lug Nut Loosening LS600 PUMP —TRAILERSAFETY GUIDELINESDetermining Load Limit of Trailer WARNING - Improper Lug Nut TorqueStep LS600 PUMP —TRAILERSAFETY GUIDELINESStep Determining Load Limit of Tow Vehicle StepUniform Tire Quality Grading Standards UTQGS LS600 PUMP —TRAILERSAFETY GUIDELINESTire Safety Tips LS600 PUMP —TRAILERSAFETY GUIDELINESTire Repair Replacing Worn or Damaged TiresWARNING - Flying Objects LS600 PUMP —TRAILERSAFETY GUIDELINESWheel Rims Wheels, Bearings and Lug NutsFigure 60. Trailer to Tow Vehicle Wiring Diagram LS600 PUMP —TRAILERSAFETY GUIDELINESWARNING - Trailer Lights TABLE 9. PUMP TROUBLESHOOTING LS600 PUMP — TROUBLESHOOTING PUMPDANGER - AMPUTATION RISK WARNING - HYDRAULIC SYSTEM HAZARDTABLE 9. PUMP TROUBLESHOOTING CONTINUED LS600 PUMP — TROUBLESHOOTING PUMPTABLE 9. PUMP TROUBLESHOOTING CONTINUED LS600 PUMP — TROUBLESHOOTING PUMPProblem TABLE 9. ENGINE TROUBLESHOOTING LS600 PUMP —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 10. BRAKE SYSTEM TROUBLESHOOTING LS600 PUMP —TROUBLESHOOTINGTRAILER BRAKE SYSTEMSYMPTOM POSSIBLE PROBLEMTABLE 12. ELECTRICAL TROUBLESHOOTING LS600 PUMP — TROUBLESHOOTING ELECTRICALSOLUTION PROBABLE CAUSETABLE 12. ELECTRICAL TROUBLESHOOTING continued LS600 PUMP — TROUBLESHOOTING ELECTRICALSOLUTION MALFUNCTIONUNLOADER SOLENOID PROXIMITY SWITCH “B” LS600 PUMP — TROUBLESHOOTING ELECTRICALPROXIMITY SWITCH “A” THROTTLE INTERNAL SOLENOID MAIN “A” SOLENOID MAIN “B” SOLENOIDLS600 PUMP — WIRING DIAGRAM CONTROL BOX LS600 PUMP — WIRING DIAGRAM CONTROL BOX CONNECTIONS TO J3 AND J4 CONNECTORS ON LS600 PUMP — WIRING DIAGRAM CONTROL BOXDIGITAL CONTROL BOX LS600 LS600 PUMP — WIRING DIAGRAM CONTROL BOX RELAY K1 CONTROL BOX INTERIOR ENGINE START/SHUTDOWN RELAYFigure 65. Engine Start/Shutdown Relay Figure 66. Optional Hopper Vibrator Wiring LS600 PUMP — WIRING DIAGRAM HOPPER VIBRATORDiagram Figure 67. Hydraulic System Diagram LS600 PUMP — HYDRAULIC SYSTEM DIAGRAMMANIFOLD MANIFOLD BLOCK PORTS LS600 PUMP — MANIFOLD BLOCK PORTSFigure 68. Manifold Block Ports APPENDIX — CONCRETE MIX INFORMATION APPENDIX — CONCRETE MIX INFORMATION Figure 69-C.SlumpTest Full-Overflow APPENDIX — SLUMPTEST PROCEDUREFigure 69-A.SlumpTest 1/3 Full Figure 69-B.SlumpTest 2/3 FullNOTES Figure 70. Recommended Shotcrete System APPENDIX — RECOMMENDED SHOTCRETE SYSTEMRECOMMENDED SHOTCRETE SYSTEM APPENDIX — RECOMMENDED SHOTCRETE SYSTEMNO. PART NO PART NAMERECOMMENDED SHOTCRETE ACCESSORIES APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIESHAS PASSED THROUGH THE ENTIRE HOSE LENGTH PART NO APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIESPART NAME REMARKSQTY. Column SAMPLE PARTS LISTNO. Column PART NO. ColumnLS600 LS600 PUMP — SUGGESTED SPARE PARTSCONCRETE PUMP 1 UnitLS600 PUMP — NAMEPLATE AND DECALS PART NO LS600 PUMP — NAMEPLATE AND DECALSPART NAME REMARKSLS600 PUMP — NAMEPLATE AND DECALS PART NO LS600 PUMP — NAMEPLATE AND DECALSPART NAME REMARKSLS600 PUMP — FRAME ASSY PART NO LS600 PUMP — FRAME ASSYPART NAME REMARKSLS600 PUMP — AXLE ASSY. RIGHT/LEFT THE EXCEPTION OF THE BRAKE ASSEMBLY LS600 PUMP — AXLE ASSY. RIGHT/LEFTPART NO PART NAMELS600 PUMP — BRAKE LINE ASSY PART NO LS600 PUMP — BRAKE LINE ASSYPART NAME 34566LS600 PUMP — BRAKE LIGHT ASSY PART NO LS600 PUMP — BRAKE LIGHT ASSYPART NAME 29242LS600 PUMP —TRAILERHITCH ASSY PART NO LS600 PUMP —TRAILERHITCH ASSYPART NAME LS600 PUMP — BATTERY ASSY PART NO LS600 PUMP — BATTERY ASSYPART NAME EM34506LS600 PUMP — HOPPER ASSY PART NO LS600 PUMP — HOPPER ASSYPART NAME REMARKSLS600 PUMP — HOPPER ATTACHMENT ASSY PART NO LS600 PUMP — HOPPER ATTACHMENT ASSYPART NAME REMARKSLS600 PUMP — HOPPER INTERIOR ASSY PART NO LS600 PUMP — HOPPER INTERIOR ASSYPART NAME REMARKSLS600 PUMP — SHUTTLE CYLINDER ASSY PART NO LS600 PUMP — SHUTTLE CYLINDER ASSYPART NAME REMARKSLS600 PUMP — LUBRICATION PISTONS ASSY PART NO LS600 PUMP — LUBRICATION PISTONS ASSYPART NAME REMARKSLS600 PUMP — LUBRICATION PISTONS ASSY PART NO LS600 PUMP — LUBRICATION PISTONS ASSYPART NAME 492366LS600 PUMP — FUELTANK ASSY PART NO LS600 PUMP — FUEL TANK ASSYPART NAME REMARKSLS600 PUMP — HEAT EXCHANGER ASSY PART NO LS600 PUMP — HEAT EXCHANGER ASSYPART NAME REMARKSLS600 PUMP — ACCUMULATOR ASSY PART NO LS600 PUMP — ACCUMULATOR ASSYPART NAME LS600 PUMP — REMIXER CONTROL ASSY PART NO LS600 PUMP — REMIXER CONTROL ASSYPART NAME REMARKSPOSITION LS600 PUMP — LUBRICATION PANELLOCATION LENGTH OF LINESPART NO LS600 PUMP — LUBRICATION PANELPART NAME LS600 PUMP — ENGINE COVER ASSY PART NO LS600 PUMP — ENGINE COVER ASSYPART NAME REMARKSLS600 PUMP — HYDRAULICTANK ASSY PART NO LS600 PUMP — HYDRAULICTANK ASSYPART NAME REMARKSLS600 PUMP — ENGINE ASSY PART NO LS600 PUMP — ENGINE ASSYPART NAME REMARKSLS600 PUMP — ENGINE AIR FILTER ASSY PART NO LS600 PUMP — ENGINE AIR FILTER ASSYPART NAME REMARKSLS600 PUMP —THROTTLEASSY PART NO LS600 PUMP —THROTTLEASSYPART NAME REMARKSLS600 PUMP — WATER SEPARATOR ASSY PART NO LS600 PUMP — WATER SEPARATOR ASSYPART NAME REMARKSLS600 PUMP — HYD. PUMP ASSY PART NO LS600 PUMP — HYD. PUMP ASSYPART NAME REMARKS2 1 8 9 18 19 LS600 PUMP — MANIFOLD ASSYFRONT OF MACHINEPART NO LS600 PUMP — MANIFOLD ASSYPART NAME REMARKSCONTROL BOX ASSY LS600 PUMP — CONTROL BOX ASSYCONTROL BOX ASSY LS600 PUMP — CONTROL BOX ASSYPART NO PART NAMECONTROL BOX HARNESSES ASSY LS600 PUMP — CONTROL BOX HARNESSES ASSYCONTROL BOX HARNESSES ASSY LS600 PUMP — CONTROL BOX HARNESSES ASSYPART NO PART NAMEREMOTE CONTROL CABLE ASSY LS600 PUMP — REMOTE CONTROL CABLE ASSYREMOTE CONTROL CABLE ASSY LS600 PUMP — REMOTE CONTROL CABLE ASSYPART NO PART NAMELS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONAL PART NO LS600 PUMP — HYDRAULIC STABILIZER ASSY. OPTIONALPART NAME SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMS FREIGHT POLICYMECHANICAL DRIVE MODELS MAYCO PUMPWARRANTYHYDRAULIC DRIVE MODELS NUMBER ON-HANDWHEN CALLING HERE’S HOW TO GET HELPService Department Warranty Department