Flushing the Cooling System, Recovery System Models | Polaris 2002

MAINTENANCE

General Maintenance

Flushing the Cooling System

To ensure that the coolant maintains its ability to protect the engine, the system should be completely drained every two years and a fresh 50/50 or 60/40 mixture of antifreeze and distilled water should be added. This service must be done when the engine is cold. Ask your Polaris dealer to check the coolant when he performs the fall tune-up on your snowmobile.

Bleeding the Cooling System

WARNING

Steam and hot liquids burn. Never bleed the cooling system or remove the pressure cap when the engine is warm or hot. Serious personal injury could result.

If the pressure cap (A) needs replacement, contact your dealer for the correct part. Use of a non-standard pressure cap will not allow the recovery system to function properly.

Recovery System Models

If the coolant level becomes low in the recovery tank, bleed the system of any trapped air. Visually inspect the coolant filter (B) and replace it if it’s dirty.

1Fill the recovery tank with coolant to the maximum indicated mark.

2Elevate the front end of the machine slightly to aid bleeding of the heat exchangers.

3With pressure cap removed, add coolant and fill to the top of the filler neck.

A

B

4Install the pressure cap with the lever lock up, in its release position.

5Run the engine at various RPMs for two to three minutes to purge the system of trapped air.

6Close the lever lock and check the recovery tank fluid level.

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Polaris 2002 manual Flushing the Cooling System, Bleeding the Cooling System, Recovery System Models

Contents

Page Proposition What’s the hottest thing on snow? Page Welcome Table of Contents HOW to USE this Manual Important Notes For Owners And Drivers Preservation Of The Environment Noise LevelAir Pollution HOW to USE this Manual Vehicle Identification Numbers Page Safety Operator Safety Safety Stay Away From Moving Parts Be Prepared for the Unexpected Be Seated and in Position to Control the Vehicle Always Wear Clothing Designed for Snowmobiling Do Not Overload Cargo Carrier Know the Limitations of the Machine Your Skills as a Driver Disabled Operators Safety Operation on Hard-Packed Snow or Slippery Surfaces Ice and Snow Build-up Driving in Hilly Terrain Riding Downhill Do Not Operate Engine With Clutch Guard RemovedDo Not Operate Engine With Drive Belt Removed Do Not Service Clutches Yourself Cold Weather Drive-AwayMachine Maneuverability Powder Snow Operation Safety Responsible Driving Wind Chill Chart F Windchill/Temperature Charts Wind Chill Chart C Pressure Cap Warning Decal Safety Decals And LocationsClutch Cover Warning Decal Airbox Warning Decal Cargo Carrier Warning Decal Track Warning Decal Passenger Warning Vehicle Capable of Excessive Reverse Speed Standard Reverse Warning Decal Operation Warning Decal Electronic Reverse Warning Decal Operation Warning Decal Text Before Starting Engine Features and Controls Location of Controls Features and Controls Features and Controls Features Features and Controls Features and Controls Page Perfect FIT Front Suspension Adjustments IFS Adjustment OptionsIndependent Front Suspension IFS Shock Absorber Components Adjusting Front ShockSpring Preload Changing Shock Valving Indy Select IFS Shock Suspension Performance Tips Rear Suspensions Perfect FIT Rear Spring Tension Perfect FIT Rear Torque Arm Adjustment SKS Models Rear Torsion Spring Adjustment Xtra-12 Indy Select Front Track Shock Adjustment Indy Select Rear Shock Front To Rear Coupling and the Front Rear Scissor Stop Frss Optional Coil SpringsPosition Sensitive Shock PPS Suspension Coupling Rear Rear Scissor Stop Rrss Attributes Rear To Front Coupling and the Rear Rear Scissor Stop Rrss Weight Transfer During Acceleration Xtra-10 and Edge Rear Rear Scissor Stop RrssXtra-12 Rear Rear Scissor Stop Rrss Handlebar Adjustment Accessories Traction Products Perfect FIT Wear Strips Page Start the Engine and Check Check Before Starting Engine Check Throttle and Brake for Proper Operation Throttle Safety Switch Hydraulic Brakes Brake Lever TravelLever Feel Mechanical Brakes Park Brake Lever Lock Check for Proper Operation of Steering System Track InspectionCheck for Securely Latched Hood Check Surroundings to Verify Clear Operating Area Page Operation Starting a Cold Engine Manual Start Starting Your Engine Starting a Warm Engine Starting a Cold Engine Electric Start Engine Break-In Oil Injection System Variable Exhaust SystemLubrication Track Warm-Up Operation Fuel Premium Fuel Switch Fuel System Deicers Fuel Reserve Capacity Low Oil Indicator Light Low Oil Level Carburetion Engine Stop Switch Throttle Lever System What IT does Throttle Condition Stopping Starting Reverse Operation Mechanical Reverse Operation Electronic Forward Altitude Setting Towing Page Maintenance Polaris Recommended Maintenance Program Maintenance Chart Tighten idler adjusting bolt jam Mile 240 km Initial Maintenance Inspection Mile 1600 km Maintenance InspectionMile 3200 km Maintenance Inspection Additional Services Performed + + 102 LL L 104 105 Suspension Lubrication X-10, Edge Jackshaft Bearing Greasing Driveshaft Bearing GreasingCoupler Greasing WideTrak Choke and Cable Lubrication Throttle Cable Lubrication Chaincase Oil Level Gearcase Oil Level WideTrak Models Intake Filter Spark Plug Selection Under Hood Air Intake System Normal OverheatingWet Fouled Spark Plug Removal and Replacement Water Pump Belt Inspection Variable Exhaust System V.E.S Plug Cleaning Procedure Water/Sediment Trap Service Oil Filter Fuel Filter/Fuel Lines General Carburetor Information Carburetor Adjustments Engine Cooling Liquid Cooled Models Exhaust System Coolant High Temperature Indicator Light Coolant MixtureCoolant Level Recovery System Models Flushing the Cooling SystemBleeding the Cooling System Surge Tank Models Edge RMKs Drive Chain Tension Hydraulic Brake Inspection Excessive Lever Travel Brake Components Replenishing Brake Fluid Bleeding the Hydraulic Brake System Mechanical Brake Lever Travel Headlight Adjustment Installing the Bulb Removing Halogen Bulbs High/Low BeamRemoving Halogen Bulbs High Beam Installing the Side Bulbs Wrap Around Taillight Bulb ReplacementRemoving the Side Bulbs Electronic Reverse Belt Removal Standard Belt Removal Electronic Reverse Belt Installation Standard Belt Installation Clutch System Drive Belt Deflection Clutch Alignment and Offset Reverse Kit Maintenance Clutch Center DistanceTorque Stop Oil Change Accessory Reverse KitChain Tension Oil Level Tool Kit Tool Pouch ClipAlways keep the tool kit with the snowmobile Maintenance Items For Your ProtectionFall Tune-Up Track Tension Data Suspension Weight Measurement Track Tension If the track needs adjustment Track Alignment Track Lubrication Steering Inspection and Adjustment Ski Alignment 146 Skag Replacement Ski SkagsSkag Identification Hi-Fax Wear Controls and Linkage Cleaning and Preservation of Hood, Chassis, and Trim Bearings Clutch and Drive SystemEngine and Carburetor Protection Electrical Connections Battery Transporting the Snowmobile Track and Suspension Battery Fluid Battery Removal Battery Connections Battery Installation 156 Troubleshooting Problem Solution perform only one change at a time Suspension Troubleshooting 12, 133″ Edge Edge RMK Xtra Lite Belt Wear/Burn Causes Solutions 164 165 166 167 168 Warranty Polaris Anti-Theft System Service And Warranty InformationAdministration Obtaining Service and Warranty Assistance Limited Warranty 172 Engine Oil Coverage Conditions Coverage Exclusions Index 177 178