Manuals / Polaris / Fitness & Sports / Snowshoes

Polaris 2002 manual Welcome

Models: 2002

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WELCOME

Thank you for purchasing a Polaris snowmobile, and welcome to our world-wide family of Polaris enthusiasts. Polaris proudly produces an exciting line of recreational products, including snowmobiles, all-terrain vehicles, personal watercraft, utility vehicles, and Victory motorcycles.

We believe Polaris sets the standard of excellence for all snowmobiles manufactured in the world today. Many years of experience in engineering, design, and development have gone into making your Polaris snowmobile the finest machine we’ve ever produced.

Follow the instructions and recommendations in this Owner’s Manual for safe and enjoyable operation of your vehicle. Your Owner’s Manual contains instructions for minor maintenance, but major repairs are covered in the Polaris Service Manual and should be performed by a Factory Certified MSD (Master Service Dealer) Technician.

Your Polaris snowmobile dealer knows your vehicle best and is interested in your complete satisfaction. Return to your dealership for all of your service needs during, and after, the warranty period.

Polaris also takes great pride in our PAA (Parts Apparel and Accessories) which are available on our online store www.purepolaris.com. Have your accessories and clothing delivered right to your door!

Polaris and Polaris The Way Out are registered trademarks of Polaris Industries Inc.

Copyright 2003

Polaris Industries Inc.

All Rights Reserved

Printed in the U.S.A.

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Polaris 2002 manual Welcome

Contents

Page Proposition What’s the hottest thing on snow? Page Welcome Table of Contents HOW to USE this Manual Important Notes For Owners And Drivers Air Pollution Preservation Of The EnvironmentNoise Level HOW to USE this Manual Vehicle Identification Numbers Page Safety Operator Safety Safety Stay Away From Moving Parts Be Prepared for the Unexpected Be Seated and in Position to Control the VehicleAlways Wear Clothing Designed for Snowmobiling Do Not Overload Cargo CarrierKnow the Limitations of the Machine Your Skills as a Driver Disabled OperatorsSafety Operation on Hard-Packed Snow or Slippery Surfaces Ice and Snow Build-upDriving in Hilly Terrain Do Not Operate Engine With Drive Belt Removed Riding DownhillDo Not Operate Engine With Clutch Guard Removed Machine Maneuverability Do Not Service Clutches YourselfCold Weather Drive-Away Powder Snow Operation Safety Responsible Driving Wind Chill Chart F Windchill/Temperature ChartsWind Chill Chart C Clutch Cover Warning Decal Safety Decals And LocationsAirbox Warning Decal Pressure Cap Warning DecalCargo Carrier Warning Decal Track Warning DecalPassenger Warning Vehicle Capable of Excessive Reverse Speed Standard Reverse Warning DecalOperation Warning Decal Electronic Reverse Warning DecalOperation Warning Decal Text Before Starting Engine Features and Controls Location of Controls Features and Controls Features and Controls Features Features and Controls Features and Controls Page Perfect FIT Independent Front Suspension IFS Front Suspension AdjustmentsIFS Adjustment Options Shock Absorber Components Adjusting Front ShockSpring Preload Changing Shock Valving Indy Select IFS Shock Suspension Performance Tips Rear SuspensionsPerfect FIT Rear Spring Tension Perfect FIT Rear Torque Arm Adjustment SKS Models Rear Torsion Spring Adjustment Xtra-12Indy Select Front Track Shock AdjustmentIndy Select Rear Shock Position Sensitive Shock PPS Optional Coil SpringsSuspension Coupling Front To Rear Coupling and the Front Rear Scissor Stop FrssRear Rear Scissor Stop Rrss Attributes Rear To Front Coupling and the Rear Rear Scissor Stop RrssXtra-12 Rear Rear Scissor Stop Rrss Weight Transfer During AccelerationXtra-10 and Edge Rear Rear Scissor Stop Rrss Handlebar Adjustment Accessories Traction Products Perfect FIT Wear Strips Page Start the Engine and Check Check Before Starting EngineCheck Throttle and Brake for Proper Operation Throttle Safety SwitchLever Feel Hydraulic BrakesBrake Lever Travel Mechanical Brakes Park Brake Lever Lock Check for Securely Latched Hood Check for Proper Operation of Steering SystemTrack Inspection Check Surroundings to Verify Clear Operating Area Page Operation Starting a Cold Engine Manual Start Starting Your EngineStarting a Warm Engine Starting a Cold Engine Electric StartEngine Break-In Lubrication Oil Injection SystemVariable Exhaust System Track Warm-Up Operation Fuel Premium Fuel Switch Fuel System Deicers Fuel Reserve CapacityLow Oil Indicator Light Low Oil Level Carburetion Engine Stop Switch Throttle Lever System What IT does Throttle Condition StoppingStarting Reverse Operation Mechanical Reverse Operation Electronic Forward Altitude SettingTowing Page Maintenance Polaris Recommended Maintenance Program Maintenance Chart Tighten idler adjusting bolt jam Mile 3200 km Maintenance Inspection Mile 240 km Initial Maintenance InspectionMile 1600 km Maintenance Inspection Additional Services Performed + + 102 LL L 104 105 Suspension Lubrication X-10, Edge Coupler Greasing WideTrak Jackshaft Bearing GreasingDriveshaft Bearing Greasing Choke and Cable Lubrication Throttle Cable LubricationChaincase Oil Level Gearcase Oil Level WideTrak Models Intake Filter Spark Plug Selection Under Hood Air Intake SystemWet Fouled NormalOverheating Spark Plug Removal and Replacement Water Pump Belt Inspection Variable Exhaust System V.E.SPlug Cleaning Procedure Water/Sediment Trap ServiceOil Filter Fuel Filter/Fuel LinesGeneral Carburetor Information Carburetor AdjustmentsEngine Cooling Liquid Cooled Models Exhaust SystemCoolant Level Coolant High Temperature Indicator LightCoolant Mixture Bleeding the Cooling System Recovery System ModelsFlushing the Cooling System Surge Tank Models Edge RMKs Drive Chain TensionHydraulic Brake Inspection Excessive Lever Travel Brake ComponentsReplenishing Brake Fluid Bleeding the Hydraulic Brake System Mechanical Brake Lever Travel Headlight Adjustment Removing Halogen Bulbs High Beam Installing the BulbRemoving Halogen Bulbs High/Low Beam Removing the Side Bulbs Installing the Side BulbsWrap Around Taillight Bulb Replacement Electronic Reverse Belt Removal Standard Belt RemovalElectronic Reverse Belt Installation Standard Belt InstallationClutch System Drive Belt Deflection Clutch Alignment and OffsetTorque Stop Reverse Kit MaintenanceClutch Center Distance Chain Tension Accessory Reverse KitOil Level Oil ChangeAlways keep the tool kit with the snowmobile Tool KitTool Pouch Clip Fall Tune-Up Maintenance ItemsFor Your Protection Track Tension Data Suspension Weight MeasurementTrack Tension If the track needs adjustmentTrack Alignment Track Lubrication Steering Inspection and Adjustment Ski Alignment 146 Skag Identification Skag ReplacementSki Skags Hi-Fax Wear Controls and Linkage Cleaning and Preservation of Hood, Chassis, and TrimEngine and Carburetor Protection BearingsClutch and Drive System Electrical Connections BatteryTransporting the Snowmobile Track and SuspensionBattery Fluid Battery Removal Battery ConnectionsBattery Installation 156 Troubleshooting Problem Solution perform only one change at a time Suspension Troubleshooting12, 133″ Edge Edge RMK Xtra Lite Belt Wear/Burn Causes Solutions164 165 166 167 168 Warranty Administration Service And Warranty InformationObtaining Service and Warranty Assistance Polaris Anti-Theft SystemLimited Warranty 172 Engine Oil Coverage ConditionsCoverage Exclusions Index 177 178