Intelligent Pressure Scanner User’s Manual
Page
 Revision Revision History
 Preface
 Technical Support
Our Warranty
Merchandise Return Procedures
Our Company
 Website and E-Mail Our Firmware Our Publication Disclaimer
 Table of Contents
 Table of Contents
 Table of Contents
 Appendices
 List of Tables
List of Figures
 Introduction
Chapter General Information
 Model
Due to a thicker top plate
 Description of Instruments
 Manifolds and Pressure Connections
Options
Pressure Ranges
 Communication Interfaces
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 Unpacking and Inspection
Chapter Installation and Set Up
Safety Considerations
 Environment
Power
Preparation for Use
 Ethernet Host Port Hookup
Mounting and Module Dimensions
Network Communications Hookup
 Intelligent Pressure Scanner
 Seconds before re-connecting
 Ethernet Network Topology
 Pressure Connections
Diagnostic Port Hookup
Diagnostic Port Wiring NetScanner System Connector
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 Purge Mode Inputs
CAL Mode Inputs
 Excessive pressure may damage the internal solenoids
Leak Mode Inputs
Supply Air
 Installation of 9400, 9401 and 9402 Transducers
7 9021 and 9022 Transducer Installation
Connecting or disconnecting external transducers
 Transducer Wiring Installation of All Other Transducers
 Case Grounding
Trigger Input Signal
 1.1 TCP/UDP/IP Protocols
Commands & Responses
Chapter Programming and Operation
Introduction
 General Command Format
Commands
 Position Field
Command Field
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 An Acknowledge with Data response, or
Responses
Format Field
 Interpreting Offset Values Re-zero Calibration Adjustment
Error Codes
 Interpreting Engineering Units Output
Functional Command Overview
Interpreting Gain Values Span Calibration Adjustment
 Startup Initialization
 Module Data Acquisition
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 Network Query and Control Functions
Delivery of Acquired Data To Host
 Other Functions
 Type Command id Command Function
Detailed Command Description Reference
 Example
Power UP Clear Command ‘A’
Command a
Response a
 Command B
Reset Command ‘B’
 CONFIGURE/CONTROL MULTI-POINT Calibration Command ‘C’
 ‘ 00’ is the sub-command index ii for Configure & Start
Command C 00 pppp npts ord avg
 00 F 3 1
 Response pppp.pppp pppp.pppp
Command C 01 pnt pppp.pppp
 01 1 -2.5 C 01 2 0.0 C 01 3
 Command C
 02 w08 w09
 ‘ 03’ is the sub-command index ii for Abort
 Converts each internal response datum value from Max.char
Read Transducer Voltages Command ‘V’
Required for normal operation Command Vppppf
Response dddd.. dddd
 999999 -4.989500 0.005390
V11110
 Response g.gggg .. g.gggg
Calculate and SET Gains Command ‘Z’
Command Zpppp
 000212 1.000269 1.000437 1.000145
Z00F8
 Converts each internal response datum value from Max.char
Read Transducer A/D Counts Command ‘a’
 32767.000000 -32700.000000 10.000000
A11110
 Aaaabbbbcccc .. rrrr
Read HIGH-SPEED Data Command ‘b’
Response aaaabbbbcccc..rrrr
 Command Ii dddd
DEFINE/CONTROL Autonomous Host Streams Command ‘c’
 Avoid confusing this Configure/Control Autonomous Host
 Packet
Command
St pppp sync per f num
Autonomous
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 Each stream packet
With the exception of binary formats 7 and 8, all other
Formats include a leading space in each datum delivered
 Select other types of data in each stream
00 1 000F 0 1 7 0 c 00 2 00F0 0 2 7 0 c 00 3 FF00 0 4 7
 Command c 01 st
Command ‘c’- Sub-command Index 01 Start Streams
 Example
 Command 02 st
Command ‘c’- Sub-command Index 02 Stop Streams
 02 0 c 03 3 c 01
Command ‘c’- Sub-command Index 03 Clear Streams
Command 03 st
 Response st pppp sync per f num pro remport ipaddr bbbb
Command ‘c’ Sub-command Index 04 Return Stream Information
Command c 04 st
 Ffff 0 20 7 32000 1 7002
 Command c 05 st bbbb
Command ‘c’ Sub-command Index 05 Select Data in a Stream
 Bbbb hex data selected for inclusion in each stream packet
Enable DH Temperature Status see bit map below
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 05 1
 ‘ 06’ is the sub-command index ii for Select Protocol
Command c 06 st pro remport ipaddr
 06 0
Examples
06 0 1
 Description
Calculate and SET Offsets Command ‘h’ Purpose
Hpppp
Gggg .. g.gggg
 0010 0.0020 0.0015
HF000
 Converts each internal response datum value from Max. char
Read Temperature Counts Command ‘m’
For normal operation Command mppppf
 20692.000000 19783.000000 19204.000000
M11110
 Read Temperature Voltages Command ‘n’
 53013 0.541698 0.503633
N11110
 Firmware Version, as hex value
Read Module Status Command ‘q’
Hhhh
 Auto UDP Broadcast@Reset , as hex state
 Q07
Q00
9016
 Command rppppf
Read HIGH-PRECISION Data Command ‘r’
 234000 0.989500 1.005390
R11110
 Dddd.. dddd
Read Transducer Temperature Command ‘t’
Tppppf
 21.234000 20.989500 21.005390
T11110
 Converts each internal value from Max. char
Read Internal Coefficients Command ‘u’
Command ufaacc-cc
 Dynamic EU Conversion coefficient c1
Diagnostic functions
Span Cal Adjustment gain term
Dynamic EU Conversion coefficient c0
 Transducer Coefficient Description Datum Type
 Gain=1 Reference Coefficient 9021/9022 only
EU Pressure Conversion scaler default=1.0
Temperature Gain Reference Coefficient
Other Coefficients Description Datum Type
 Converts each datum parameter value ‘ dddd’ from Max. char
Download Internal Coefficients Command ‘v’
Command vfaacc-ccdddd..dddd
 User Defined Field
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 V01101
V00800-01 0.000
 Description ‘q’ read Index
SET/DO Operating OPTIONS/FUNCTIONS Command ‘w’
Command wiidd eeee
Set Number of Channels in Module default =16 for
 Set Number of A/D Samples to Average . default =
Disable Automatic Shifting of Calibration Valve in ‘h’
Set Cal Valves to RUN or Leak Position default
Set Cal Valves to CAL/RE-ZERO or Purge Position Chart
 Set Thermal Update Scan Interval per eeee as decimal
Disable Host Response/Stream Total Size Prefix
Enable Host Response/Stream Total Size Prefix 2-byte
Set Maximum Temperature Alarm Set Point in N C
 Description ‘q’ read
 W0C01
Position Example
W1200
 Ipadr, ethadr, sernum, mtype
Network Query UDP/IP Command ‘psi9000’
Command Psi9000
 Query all modules on the network
 None
RE-BOOT Module UDP/IP Command ‘psireboot’
Command Psireboot ethadr
Psireboot 00-E0-8D-00-00-01
 Psirarp 00-E0-8D-00-00-01
Command psirarp ethadr
 Obsolete Commands
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 Chapter Calibration
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 Figures 4.1 Pneumatic Diagrams of the Calibration Manifold
 Re-zero Calibration Valve Control
Re-zero Calibration
 Re-zero Calibration Summary
Description 9016 9021/9022 Command
 Span Calibration
 Span Calibration Valve Control
 Span Calibration Summary
Description Command 9021/9022
 CAL
Description Command 9021/9022 Command
 Multi-Point Calibration Valve Control
Integrated Multi-Point Calibration Adjustment
 Multi-Point Calibration Summary
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 Transducers
When using the 9021/9022 with digitally compensated Model
9021/9022 Analog Calibration
 9022 Voltage Input Connections
Setup
 Calibration Procedure
 CoefNew = CoefOld * 1 + Vapplied V9021 ÷ Vapplied Example
 Description
Gain9021/9022 Command
 Reference 9021/9022 Coefficient Command
Coefficient Command
 Coefficient Storage
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 Line Pressure Precautions
 Exploded View of 9016
Chapter Service
Maintenance
 Top Plate 1000+ Prior to S/N
Modules are field replaceable, but are not field repairable
Top Plate
 Component Cross Reference Section 9016 9021 9022
Common Maintenance
 Lubricants included
Maintenance kit PSI P/N
S901-0200000000with
 Scanner Out of Housing
Module Disassembly
Electronic Circuit Board Replacement
 3.1 PC-206 Amplifier/Multiplexer Board
 3.3 PC-280 Ethernet Microprocessor/A-D Board 9016, 9021
3.2 PC-242 Amplifier/Multiplexer Board 9021 only
 PC-280 Board
 Section PCBs Outside the Housing PCBs Apart
 Replacement of Transducers
 Top View of DH200
 Solenoid in Module
Calibration Valve Solenoid Replacement
 6.1 DH200 Pressure Transducer O-Ring Replacement
Replacement of O-Rings
 DH200 Transducer O-Ring Replacement
 Tubing Plate O-Ring Replacement
 Adapter Plate O-Ring Replacement
 Calibration Manifold Piston O-Ring Replacement
 Solenoid Valve O-Ring Replacement
 PC-317 Board Trim Potentiometer and Jumper
9022 Excitation Trim
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 Upgrading Firmware Via Host TCP/IP Port
Upgrading Module Firmware
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 Checking Module Power-Up Sequence
Chapter Troubleshooting Guide
Ethernet Module Troubleshooting
 Module IP Address Assignment
Checking Module TCP/IP Communications
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 Modules should be using them, please contact your network
When placed in Dynamic addressing mode, through the TCP/IP
 Verifying Host TCP/IP Communications
 Zero and Gain Calibration Troubleshooting
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 Unified Startup Software Nuss User’s Manual
User Software
 Start-up Software
Chapter
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 Appendix a
All Commands Quick Reference
 UDP/IP
 Appendix B
NetScanner System Response Error Codes
Undefined Command Received
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 Description Applicable Models
Cable Diagrams
Appendix C
 NetScanner System Ethernet Interface Cable
 NetScanner System Ethernet Interface Cable
 Cable 9400/9021 D-Shell Cable
 Cable 9400/9022 Circular Connector Cable
 To Series 27 Interface Cable 9021
 To Series 27 Interface Cable
 Calibration Cable
 Third-Party Sensor Interface Cable
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 Appendix D
Mounting Dimensions
 Mounting Dimensions
 Mounting Dimensions
 Mounting Dimensions
 NetScanner System Range Codes
Appendix E
 Psid 12 psi
 Psid 12 psi 375 psi 150 psi 650 psi 850psi Psia 25 psi
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 Model Purpose
Appendix F
NetScanner System/9000 Series Products
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 Binary Bit Map
Appendix G
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 Headquarters/Factory European Office