Intelligent Pressure Scanner User’s Manual
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Revision Revision History
Preface
Merchandise Return Procedures
Our Warranty
Our Company
Technical Support
Website and E-Mail Our Firmware Our Publication Disclaimer
Table of Contents
Table of Contents
Table of Contents
Appendices
List of Tables
List of Figures
Introduction
Chapter General Information
Model
Due to a thicker top plate
Description of Instruments
Options
Pressure Ranges
Manifolds and Pressure Connections
Communication Interfaces
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Chapter Installation and Set Up
Safety Considerations
Unpacking and Inspection
Power
Preparation for Use
Environment
Mounting and Module Dimensions
Network Communications Hookup
Ethernet Host Port Hookup
Intelligent Pressure Scanner
Seconds before re-connecting
Ethernet Network Topology
Diagnostic Port Hookup
Diagnostic Port Wiring NetScanner System Connector
Pressure Connections
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Purge Mode Inputs
CAL Mode Inputs
Leak Mode Inputs
Supply Air
Excessive pressure may damage the internal solenoids
7 9021 and 9022 Transducer Installation
Connecting or disconnecting external transducers
Installation of 9400, 9401 and 9402 Transducers
Transducer Wiring Installation of All Other Transducers
Case Grounding
Trigger Input Signal
Chapter Programming and Operation
Commands & Responses
Introduction
1.1 TCP/UDP/IP Protocols
General Command Format
Commands
Position Field
Command Field
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Responses
Format Field
An Acknowledge with Data response, or
Interpreting Offset Values Re-zero Calibration Adjustment
Error Codes
Functional Command Overview
Interpreting Gain Values Span Calibration Adjustment
Interpreting Engineering Units Output
Startup Initialization
Module Data Acquisition
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Network Query and Control Functions
Delivery of Acquired Data To Host
Other Functions
Type Command id Command Function
Detailed Command Description Reference
Command a
Power UP Clear Command ‘A’
Response a
Example
Command B
Reset Command ‘B’
CONFIGURE/CONTROL MULTI-POINT Calibration Command ‘C’
‘ 00’ is the sub-command index ii for Configure & Start
Command C 00 pppp npts ord avg
00 F 3 1
Response pppp.pppp pppp.pppp
Command C 01 pnt pppp.pppp
01 1 -2.5 C 01 2 0.0 C 01 3
Command C
02 w08 w09
‘ 03’ is the sub-command index ii for Abort
Required for normal operation Command Vppppf
Read Transducer Voltages Command ‘V’
Response dddd.. dddd
Converts each internal response datum value from Max.char
999999 -4.989500 0.005390
V11110
Calculate and SET Gains Command ‘Z’
Command Zpppp
Response g.gggg .. g.gggg
000212 1.000269 1.000437 1.000145
Z00F8
Converts each internal response datum value from Max.char
Read Transducer A/D Counts Command ‘a’
32767.000000 -32700.000000 10.000000
A11110
Read HIGH-SPEED Data Command ‘b’
Response aaaabbbbcccc..rrrr
Aaaabbbbcccc .. rrrr
Command Ii dddd
DEFINE/CONTROL Autonomous Host Streams Command ‘c’
Avoid confusing this Configure/Control Autonomous Host
St pppp sync per f num
Command
Autonomous
Packet
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With the exception of binary formats 7 and 8, all other
Formats include a leading space in each datum delivered
Each stream packet
Select other types of data in each stream
00 1 000F 0 1 7 0 c 00 2 00F0 0 2 7 0 c 00 3 FF00 0 4 7
Command c 01 st
Command ‘c’- Sub-command Index 01 Start Streams
Example
Command 02 st
Command ‘c’- Sub-command Index 02 Stop Streams
Command ‘c’- Sub-command Index 03 Clear Streams
Command 03 st
02 0 c 03 3 c 01
Command ‘c’ Sub-command Index 04 Return Stream Information
Command c 04 st
Response st pppp sync per f num pro remport ipaddr bbbb
Ffff 0 20 7 32000 1 7002
Command c 05 st bbbb
Command ‘c’ Sub-command Index 05 Select Data in a Stream
Bbbb hex data selected for inclusion in each stream packet
Enable DH Temperature Status see bit map below
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05 1
‘ 06’ is the sub-command index ii for Select Protocol
Command c 06 st pro remport ipaddr
Examples
06 0 1
06 0
Hpppp
Calculate and SET Offsets Command ‘h’ Purpose
Gggg .. g.gggg
Description
0010 0.0020 0.0015
HF000
Read Temperature Counts Command ‘m’
For normal operation Command mppppf
Converts each internal response datum value from Max. char
20692.000000 19783.000000 19204.000000
M11110
Read Temperature Voltages Command ‘n’
53013 0.541698 0.503633
N11110
Read Module Status Command ‘q’
Hhhh
Firmware Version, as hex value
Auto UDP Broadcast@Reset , as hex state
Q00
9016
Q07
Command rppppf
Read HIGH-PRECISION Data Command ‘r’
234000 0.989500 1.005390
R11110
Read Transducer Temperature Command ‘t’
Tppppf
Dddd.. dddd
21.234000 20.989500 21.005390
T11110
Read Internal Coefficients Command ‘u’
Command ufaacc-cc
Converts each internal value from Max. char
Span Cal Adjustment gain term
Diagnostic functions
Dynamic EU Conversion coefficient c0
Dynamic EU Conversion coefficient c1
Transducer Coefficient Description Datum Type
Temperature Gain Reference Coefficient
EU Pressure Conversion scaler default=1.0
Other Coefficients Description Datum Type
Gain=1 Reference Coefficient 9021/9022 only
Download Internal Coefficients Command ‘v’
Command vfaacc-ccdddd..dddd
Converts each datum parameter value ‘ dddd’ from Max. char
User Defined Field
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V01101
V00800-01 0.000
Command wiidd eeee
SET/DO Operating OPTIONS/FUNCTIONS Command ‘w’
Set Number of Channels in Module default =16 for
Description ‘q’ read Index
Set Cal Valves to RUN or Leak Position default
Disable Automatic Shifting of Calibration Valve in ‘h’
Set Cal Valves to CAL/RE-ZERO or Purge Position Chart
Set Number of A/D Samples to Average . default =
Enable Host Response/Stream Total Size Prefix 2-byte
Disable Host Response/Stream Total Size Prefix
Set Maximum Temperature Alarm Set Point in N C
Set Thermal Update Scan Interval per eeee as decimal
Description ‘q’ read
Position Example
W1200
W0C01
Network Query UDP/IP Command ‘psi9000’
Command Psi9000
Ipadr, ethadr, sernum, mtype
Query all modules on the network
Command Psireboot ethadr
RE-BOOT Module UDP/IP Command ‘psireboot’
Psireboot 00-E0-8D-00-00-01
None
Psirarp 00-E0-8D-00-00-01
Command psirarp ethadr
Obsolete Commands
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Chapter Calibration
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Figures 4.1 Pneumatic Diagrams of the Calibration Manifold
Re-zero Calibration Valve Control
Re-zero Calibration
Re-zero Calibration Summary
Description 9016 9021/9022 Command
Span Calibration
Span Calibration Valve Control
Span Calibration Summary
Description Command 9021/9022
CAL
Description Command 9021/9022 Command
Multi-Point Calibration Valve Control
Integrated Multi-Point Calibration Adjustment
Multi-Point Calibration Summary
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When using the 9021/9022 with digitally compensated Model
9021/9022 Analog Calibration
Transducers
9022 Voltage Input Connections
Setup
Calibration Procedure
CoefNew = CoefOld * 1 + Vapplied V9021 ÷ Vapplied Example
Description
Gain9021/9022 Command
Reference 9021/9022 Coefficient Command
Coefficient Command
Coefficient Storage
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Line Pressure Precautions
Chapter Service
Maintenance
Exploded View of 9016
Modules are field replaceable, but are not field repairable
Top Plate
Top Plate 1000+ Prior to S/N
Component Cross Reference Section 9016 9021 9022
Common Maintenance
Maintenance kit PSI P/N
S901-0200000000with
Lubricants included
Module Disassembly
Electronic Circuit Board Replacement
Scanner Out of Housing
3.1 PC-206 Amplifier/Multiplexer Board
3.3 PC-280 Ethernet Microprocessor/A-D Board 9016, 9021
3.2 PC-242 Amplifier/Multiplexer Board 9021 only
PC-280 Board
Section PCBs Outside the Housing PCBs Apart
Replacement of Transducers
Top View of DH200
Solenoid in Module
Calibration Valve Solenoid Replacement
6.1 DH200 Pressure Transducer O-Ring Replacement
Replacement of O-Rings
DH200 Transducer O-Ring Replacement
Tubing Plate O-Ring Replacement
Adapter Plate O-Ring Replacement
Calibration Manifold Piston O-Ring Replacement
Solenoid Valve O-Ring Replacement
PC-317 Board Trim Potentiometer and Jumper
9022 Excitation Trim
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Upgrading Firmware Via Host TCP/IP Port
Upgrading Module Firmware
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Chapter Troubleshooting Guide
Ethernet Module Troubleshooting
Checking Module Power-Up Sequence
Module IP Address Assignment
Checking Module TCP/IP Communications
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Modules should be using them, please contact your network
When placed in Dynamic addressing mode, through the TCP/IP
Verifying Host TCP/IP Communications
Zero and Gain Calibration Troubleshooting
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Unified Startup Software Nuss User’s Manual
User Software
Start-up Software
Chapter
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Appendix a
All Commands Quick Reference
UDP/IP
NetScanner System Response Error Codes
Undefined Command Received
Appendix B
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Cable Diagrams
Appendix C
Description Applicable Models
NetScanner System Ethernet Interface Cable
NetScanner System Ethernet Interface Cable
Cable 9400/9021 D-Shell Cable
Cable 9400/9022 Circular Connector Cable
To Series 27 Interface Cable 9021
To Series 27 Interface Cable
Calibration Cable
Third-Party Sensor Interface Cable
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Appendix D
Mounting Dimensions
Mounting Dimensions
Mounting Dimensions
Mounting Dimensions
NetScanner System Range Codes
Appendix E
Psid 12 psi
Psid 12 psi 375 psi 150 psi 650 psi 850psi Psia 25 psi
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Appendix F
NetScanner System/9000 Series Products
Model Purpose
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Binary Bit Map
Appendix G
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Headquarters/Factory European Office