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Pressure Systems 9022 user manual Tubing Plate O-Ring Replacement

Models: 9022

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Pressure Systems, Inc.

NetScanner™ System (9016, 9021, & 9022) User’s Manual

5.1.6.2Tubing Plate O-Ring Replacement

The following is a step-by-step procedure to replace Tubing Plate O-rings in a Model 9016 Intelligent Pressure Scanner.

(1)Disassemble the module as described in Section 5.1.2.

(2)Place the scanner with the tubing plate on a clean, lint free surface.

(3)Hold the top plate/calibration valve assembly with one hand, supporting the bottom assembly to prevent dropping when all screws are removed. Remove the six (6) Allen- head screws on the top plate that secure the valve assembly to the top plate.

(4)Carefully rotate or slide the tubing plate back and forth, pivoting on the guiding pin about 1/8" several times. This is done to loosen the O-rings from the calibration manifold. Lift the tubing plate straight up. Do not touch the calibration manifold.

(5)Inspect for the presence of shim washers around each of the six (6) screws. If washers are present, retain for use during reassembly.

(6)Remove and replace the O-rings needing maintenance, using the procedure described in Section 5.1.6.1. Note that the O-ring seals use an additional Teflon cup seal placed on top of the O-ring. These seals should be replaced as necessary. Note that these Teflon seals do not require the use of Krytox® grease.

(7)Examine the tubing plate and calibration manifold to verify that no contaminants are on either surface. This generally requires microscopic examination. Replace the tubing plate by slowly placing the plate on the calibration manifold. Make sure that the O-ring/cup seal side is down toward the pneumatic sliding manifold and the guiding pin on the calibration valve housing fits into the mating hole of the tubing plate. Also, ensure that shim washers, if used, are installed between the tubing plate and the calibration manifold assembly, in all six (6) locations.

(8)Replace the six (6) Allen-head screws that pass through the top plate to secure the calibration valve assembly. Tighten evenly, making sure that the screws are only finger tight plus 1/8 turn. It is important not to over tighten the screws since the pneumatic seal is made using dynamic O-rings.

(9)Reassemble the module.

(10)Test your scanner to ensure proper operation.

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Page 149
Image 149
Pressure Systems 9022 user manual Tubing Plate O-Ring Replacement
Page 148 Page 150

9022 specifications

Pressure Systems 9022 is a state-of-the-art pressure management system designed for various industrial applications, offering unparalleled efficiency and reliability. This innovative system has become a benchmark in pressure technology, providing users with advanced control and monitoring features.

One of the main features of Pressure Systems 9022 is its ability to deliver precise pressure regulation. Utilizing advanced algorithms, the system continuously monitors pressure levels and adjusts them in real-time, ensuring optimal performance and safety. This feature is particularly beneficial in industries such as oil and gas, pharmaceuticals, and food processing, where maintaining specific pressure levels is crucial for product integrity and process efficiency.

The 9022 is also equipped with cutting-edge connectivity options. With built-in IoT capabilities, the system can be easily integrated into existing networks, allowing for remote monitoring and control. Users can access pressure data in real-time through a user-friendly interface, which enhances decision-making and reduces response times in case of irregular conditions.

Another standout characteristic is its robust construction. Designed to endure harsh environmental conditions, the Pressure Systems 9022 is built from high-grade materials that provide excellent resistance to wear and corrosion. This attribute ensures longevity and minimizes maintenance costs, making it an economical choice for businesses.

Moreover, the system incorporates various safety features. Automatic shut-off valves and alarms are integrated into the design to prevent overpressure situations, protecting both equipment and personnel. These built-in safeguards align with industry standards and promote a culture of safety within organizations.

The Pressure Systems 9022 also emphasizes energy efficiency. By optimizing the pressure regulation process, it reduces energy consumption, contributing to lower operational costs and a smaller environmental footprint. This focus on sustainability resonates with modern businesses looking to enhance their eco-friendly practices.

In conclusion, Pressure Systems 9022 stands out as a versatile, efficient, and reliable solution for pressure management. Its advanced features, durability, and commitment to safety make it a valuable asset for any industrial operation. By adopting this technology, organizations can enhance performance while ensuring compliance with safety regulations, ultimately leading to a more productive and sustainable operation.