Intelligent Pressure Scanner User’s Manual
Page
 Revision Revision History
 Preface
 Our Company
Our Warranty
Merchandise Return Procedures
Technical Support
 Website and E-Mail Our Firmware Our Publication Disclaimer
 Table of Contents
 Table of Contents
 Table of Contents
 Appendices
 List of Figures
List of Tables
 Chapter General Information
Introduction
 Due to a thicker top plate
Model
 Description of Instruments
 Pressure Ranges
Options
Manifolds and Pressure Connections
 Communication Interfaces
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 Safety Considerations
Chapter Installation and Set Up
Unpacking and Inspection
 Preparation for Use
Power
Environment
 Network Communications Hookup
Mounting and Module Dimensions
Ethernet Host Port Hookup
 Intelligent Pressure Scanner
 Seconds before re-connecting
 Ethernet Network Topology
 Diagnostic Port Wiring NetScanner System Connector
Diagnostic Port Hookup
Pressure Connections
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 CAL Mode Inputs
Purge Mode Inputs
 Supply Air
Leak Mode Inputs
Excessive pressure may damage the internal solenoids
 Connecting or disconnecting external transducers
7 9021 and 9022 Transducer Installation
Installation of 9400, 9401 and 9402 Transducers
 Transducer Wiring Installation of All Other Transducers
 Trigger Input Signal
Case Grounding
 Introduction
Commands & Responses
Chapter Programming and Operation
1.1 TCP/UDP/IP Protocols
 Commands
General Command Format
 Command Field
Position Field
Page
 Format Field
Responses
An Acknowledge with Data response, or
 Error Codes
Interpreting Offset Values Re-zero Calibration Adjustment
 Interpreting Gain Values Span Calibration Adjustment
Functional Command Overview
Interpreting Engineering Units Output
 Startup Initialization
 Module Data Acquisition
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 Delivery of Acquired Data To Host
Network Query and Control Functions
 Other Functions
 Detailed Command Description Reference
Type Command id Command Function
 Response a
Power UP Clear Command ‘A’
Command a
Example
 Reset Command ‘B’
Command B
 CONFIGURE/CONTROL MULTI-POINT Calibration Command ‘C’
 Command C 00 pppp npts ord avg
‘ 00’ is the sub-command index ii for Configure & Start
 00 F 3 1
 Command C 01 pnt pppp.pppp
Response pppp.pppp pppp.pppp
 01 1 -2.5 C 01 2 0.0 C 01 3
 Command C
 02 w08 w09
 ‘ 03’ is the sub-command index ii for Abort
 Response dddd.. dddd
Read Transducer Voltages Command ‘V’
Required for normal operation Command Vppppf
Converts each internal response datum value from Max.char
 V11110
999999 -4.989500 0.005390
 Command Zpppp
Calculate and SET Gains Command ‘Z’
Response g.gggg .. g.gggg
 Z00F8
000212 1.000269 1.000437 1.000145
 Read Transducer A/D Counts Command ‘a’
Converts each internal response datum value from Max.char
 A11110
32767.000000 -32700.000000 10.000000
 Response aaaabbbbcccc..rrrr
Read HIGH-SPEED Data Command ‘b’
Aaaabbbbcccc .. rrrr
 DEFINE/CONTROL Autonomous Host Streams Command ‘c’
Command Ii dddd
 Avoid confusing this Configure/Control Autonomous Host
 Autonomous
Command
St pppp sync per f num
Packet
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 Formats include a leading space in each datum delivered
With the exception of binary formats 7 and 8, all other
Each stream packet
 00 1 000F 0 1 7 0 c 00 2 00F0 0 2 7 0 c 00 3 FF00 0 4 7
Select other types of data in each stream
 Command ‘c’- Sub-command Index 01 Start Streams
Command c 01 st
 Example
 Command ‘c’- Sub-command Index 02 Stop Streams
Command 02 st
 Command 03 st
Command ‘c’- Sub-command Index 03 Clear Streams
02 0 c 03 3 c 01
 Command c 04 st
Command ‘c’ Sub-command Index 04 Return Stream Information
Response st pppp sync per f num pro remport ipaddr bbbb
 Ffff 0 20 7 32000 1 7002
 Command ‘c’ Sub-command Index 05 Select Data in a Stream
Command c 05 st bbbb
 Enable DH Temperature Status see bit map below
Bbbb hex data selected for inclusion in each stream packet
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 05 1
 Command c 06 st pro remport ipaddr
‘ 06’ is the sub-command index ii for Select Protocol
 06 0 1
Examples
06 0
 Gggg .. g.gggg
Calculate and SET Offsets Command ‘h’ Purpose
Hpppp
Description
 HF000
0010 0.0020 0.0015
 For normal operation Command mppppf
Read Temperature Counts Command ‘m’
Converts each internal response datum value from Max. char
 M11110
20692.000000 19783.000000 19204.000000
 Read Temperature Voltages Command ‘n’
 N11110
53013 0.541698 0.503633
 Hhhh
Read Module Status Command ‘q’
Firmware Version, as hex value
 Auto UDP Broadcast@Reset , as hex state
 9016
Q00
Q07
 Read HIGH-PRECISION Data Command ‘r’
Command rppppf
 R11110
234000 0.989500 1.005390
 Tppppf
Read Transducer Temperature Command ‘t’
Dddd.. dddd
 T11110
21.234000 20.989500 21.005390
 Command ufaacc-cc
Read Internal Coefficients Command ‘u’
Converts each internal value from Max. char
 Dynamic EU Conversion coefficient c0
Diagnostic functions
Span Cal Adjustment gain term
Dynamic EU Conversion coefficient c1
 Transducer Coefficient Description Datum Type
 Other Coefficients Description Datum Type
EU Pressure Conversion scaler default=1.0
Temperature Gain Reference Coefficient
Gain=1 Reference Coefficient 9021/9022 only
 Command vfaacc-ccdddd..dddd
Download Internal Coefficients Command ‘v’
Converts each datum parameter value ‘ dddd’ from Max. char
 User Defined Field
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 V00800-01 0.000
V01101
 Set Number of Channels in Module default =16 for
SET/DO Operating OPTIONS/FUNCTIONS Command ‘w’
Command wiidd eeee
Description ‘q’ read Index
 Set Cal Valves to CAL/RE-ZERO or Purge Position Chart
Disable Automatic Shifting of Calibration Valve in ‘h’
Set Cal Valves to RUN or Leak Position default
Set Number of A/D Samples to Average . default =
 Set Maximum Temperature Alarm Set Point in N C
Disable Host Response/Stream Total Size Prefix
Enable Host Response/Stream Total Size Prefix 2-byte
Set Thermal Update Scan Interval per eeee as decimal
 Description ‘q’ read
 W1200
Position Example
W0C01
 Command Psi9000
Network Query UDP/IP Command ‘psi9000’
Ipadr, ethadr, sernum, mtype
 Query all modules on the network
 Psireboot 00-E0-8D-00-00-01
RE-BOOT Module UDP/IP Command ‘psireboot’
Command Psireboot ethadr
None
 Command psirarp ethadr
Psirarp 00-E0-8D-00-00-01
 Obsolete Commands
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 Chapter Calibration
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 Figures 4.1 Pneumatic Diagrams of the Calibration Manifold
 Re-zero Calibration
Re-zero Calibration Valve Control
 Description 9016 9021/9022 Command
Re-zero Calibration Summary
 Span Calibration
 Span Calibration Valve Control
 Description Command 9021/9022
Span Calibration Summary
 Description Command 9021/9022 Command
CAL
 Integrated Multi-Point Calibration Adjustment
Multi-Point Calibration Valve Control
 Multi-Point Calibration Summary
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 9021/9022 Analog Calibration
When using the 9021/9022 with digitally compensated Model
Transducers
 Setup
9022 Voltage Input Connections
 Calibration Procedure
 CoefNew = CoefOld * 1 + Vapplied V9021 ÷ Vapplied Example
 Gain9021/9022 Command
Description
 Coefficient Command
Reference 9021/9022 Coefficient Command
 Coefficient Storage
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 Line Pressure Precautions
 Maintenance
Chapter Service
Exploded View of 9016
 Top Plate
Modules are field replaceable, but are not field repairable
Top Plate 1000+ Prior to S/N
 Common Maintenance
Component Cross Reference Section 9016 9021 9022
 S901-0200000000with
Maintenance kit PSI P/N
Lubricants included
 Electronic Circuit Board Replacement
Module Disassembly
Scanner Out of Housing
 3.1 PC-206 Amplifier/Multiplexer Board
 3.2 PC-242 Amplifier/Multiplexer Board 9021 only
3.3 PC-280 Ethernet Microprocessor/A-D Board 9016, 9021
 PC-280 Board
 Section PCBs Outside the Housing PCBs Apart
 Replacement of Transducers
 Top View of DH200
 Calibration Valve Solenoid Replacement
Solenoid in Module
 Replacement of O-Rings
6.1 DH200 Pressure Transducer O-Ring Replacement
 DH200 Transducer O-Ring Replacement
 Tubing Plate O-Ring Replacement
 Adapter Plate O-Ring Replacement
 Calibration Manifold Piston O-Ring Replacement
 Solenoid Valve O-Ring Replacement
 9022 Excitation Trim
PC-317 Board Trim Potentiometer and Jumper
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 Upgrading Module Firmware
Upgrading Firmware Via Host TCP/IP Port
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 Ethernet Module Troubleshooting
Chapter Troubleshooting Guide
Checking Module Power-Up Sequence
 Checking Module TCP/IP Communications
Module IP Address Assignment
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 When placed in Dynamic addressing mode, through the TCP/IP
Modules should be using them, please contact your network
 Verifying Host TCP/IP Communications
 Zero and Gain Calibration Troubleshooting
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 User Software
Unified Startup Software Nuss User’s Manual
 Chapter
Start-up Software
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 All Commands Quick Reference
Appendix a
 UDP/IP
 Undefined Command Received
NetScanner System Response Error Codes
Appendix B
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 Appendix C
Cable Diagrams
Description Applicable Models
 NetScanner System Ethernet Interface Cable
 NetScanner System Ethernet Interface Cable
 Cable 9400/9021 D-Shell Cable
 Cable 9400/9022 Circular Connector Cable
 To Series 27 Interface Cable 9021
 To Series 27 Interface Cable
 Calibration Cable
 Third-Party Sensor Interface Cable
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 Mounting Dimensions
Appendix D
 Mounting Dimensions
 Mounting Dimensions
 Mounting Dimensions
 Appendix E
NetScanner System Range Codes
 Psid 12 psi
 Psid 12 psi 375 psi 150 psi 650 psi 850psi Psia 25 psi
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 NetScanner System/9000 Series Products
Appendix F
Model Purpose
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 Appendix G
Binary Bit Map
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 Headquarters/Factory European Office