3. DO NOT use electrical switches
Installation, Operation
FOR YOUR SAFETY
Some objects will catch fire or explode when placed close to heater
Page
SECTION 16 Troubleshooting
TABLE OF CONTENTS
SECTION 13 Wiring
SECTION 8 Multiburner Configuration
Page
TABLE OF FIGURES
Page
Product Approval
1 of
1.3 Safety Labels and Their Placement
SECTION 1 HEATER SAFETY
1.1 Manpower Requirements
Figure 1 Bottom and Back Panel Label Placement
Description
Figure 2 Control Side Label Placement
SECTION 1 HEATER SAFETY
91033200
2.1 Low Level User Instructions
SECTION 2 INSTALLER RESPONSIBILITY
Refer to appropriate Material Safety Data Sheets MSDS
2.2 Corrosive Chemicals
Fire Hazard
Some objects will catch fire or explode when placed close to heater
SECTION 3 CLEARANCES TO COMBUSTIBLES
3.1 Required Clearances to Combustibles
Model
3.2 Clearances Data - Linear and Double Linear
FIGURE 3 LINEAR & DOUBLE LINEAR, HORIZONTAL MOUNTS
HE40ST
HE30DL
FIGURE 8 UNDERSHIELD
HE15ST
HE20ST
HE15UT
3.3 Clearances Data - U-Tube
FIGURE 10 U-TUBE, HORIZONTAL MOUNT
HE20UT
FIGURE 15 U-TUBE, PROTECTIVE GRILLE
FIGURE 14 U-TUBE, OPPOSITE 45 TILT
HE15U
FIGURE 16 U-TUBE, VENTING
Assembly
SECTION 4 MAJOR COMPONENT DESCRIPTIONS
Reflector Support Strap, Wire Form & #8 x 3/4 Screw Flex Gas Line Tee
Coupling Assembly with Lock Reflector End Cap
Severe Injury Hazard
Wear protective gear during installation, operation and service
SECTION 5 GENERAL SUSPENSION DETAILS
Secure burner to burner tube with bolts and lockwashers
Side View
Figure 17 Critical Hanger Placement
Typical Suspension Details
Bow Shackle
Wear protective gear during installation, operation and service
SECTION 6 LINEAR & DOUBLE LINEAR HEATER INSTALLATION
6.1 Linear Standard Parts List
Cut/Pinch Hazard
Figure 18 Linear General Assembly Overview
Figure 19 Linear Layout Overview
HE15ST f HE20ST HE25ST f HE30ST HE35ST HE40ST f
HE45ST HE50ST f
HE30DL
6.2 Double Linear Standard Parts List
Description
HE40DL
Figure 20 Double Linear General Assembly Overview
Bird Screen
HE40DL
Figure 21 Double Linear Layout Overview
HE30DL f
HE50DL
Open
Step 6.3 Burner Tube Installation
Step 6.4 Coupling and Tube Assembly
Closed
± 50 mm
Step 6.4.1 Coupling and Tube Assembly Continued
Step 6.4.2 Coupling and Tube Assembly Continued
Correct Slide Bar dimensions
Tube Clamp Package
Step 6.5 Tube Clamp Package Installation
Description
01318901
Reflector must not touch tube
Step 6.6 Reflector Installation
Fire Hazard Support reflector with reflector hanger and support strap
Description
Option A
Wire Form
Option B
Option B
01329600
Description
Part Number
01329700
Wear protective gear during installation, operation and service
SECTION 7 U-TUBE HEATER INSTALLATION
7.1 U-tube Standard Parts List
Cut/Pinch Hazard
HE15UT
PVC coating must be removed prior to installation
Description
HE20UT
U-tube Assembly Overview
Figure 22 BLACKHEAT HE
Figure 23 BLACKHEAT HE U-tube Layout Overview
HE15UT g HE20UT g HE25UT HE30UT HE35UT g HE40UT
HE45UT g HE50UT
Offset mounting hole must be to the top Weld Spot Fan Tube
Step 7.2 U-tube Hanger Placement
Step 7.3 Burner Tube and Fan Tube Installation
Burner Tube
U-tube, Standard
Step 7.3.1 Tube Clamp Package Installation
Step 7.4 U-tube Support Bracket Assembly Installation
U-tube, Opposite
Correct Slide Bar dimensions
Step 7.5 Coupling and Tube Assembly
Step 7.5.1 Coupling and Tube Assembly Continued
± 50 mm
Description
Step 7.6 Tube Installation
Step 7.7 U-tube Installation
01329600
Reflector must not touch tube
Step 7.8 Reflector Installation
Fire Hazard Support reflector with reflector hanger and support strap
Weld Spot
Option B
Option B
Option A
Option A
Figure 24 Multiburner Damper Flange Installation
SECTION 8 MULTIBURNER CONFIGURATION & INSTALLATION
8.1 Initial Assembly
Wear protective gear during installation, operation and service
Figure 25 Typical Manifold Layout Linear and U-Tube Configuration
SECTION 9 BURNER & FAN INSTALLATION Step 9.1 Burner Installation
Step 9.2 Standard Fan Assembly
For details, see Page 21, Step
9.3 IP55 Fan Assembly
9.4 Linear & U-tube Fan Installation
Fan Assembly
Step 9.5 Double Linear Fan Installation
Step 9.5.1 Double Linear Fan Installation Continued
Step 9.7 Condensate Drain Assembly
Cut/Pinch Hazard
SECTION 10 OPTIONAL HEATER ACCESSORIES
Wear protective gear during installation, operation and service
Edges are sharp
Step 10.1.2 Side Reflector Installation
10.1 Reflector Side Extension Installation
Step 10.1.1 Bracket Installation
Extension Bracket
Step
10.2 U-Tube Cover Installation
Step
Step
Description
Step 10.3.2 Frame Shield Installation
Description
Description
Step 10.4.2 Grille End Cap Installation
Step 10.4.3 Grille Installation
Step 10.5.1 Grille Installation
10.5 Sports Hall Guard Installation
Step 10.5.2 Fastener Installation
Step 10.5.3 Mesh Guard Connection
10.6 Undershield Installation 10.6.1 Hanger Installation
10.6.2 Undershield Installation
10.6.3 Adjust Undershield Height
Figure 26 U-tube Horizontal
10.7.1 Hardware Installation
10.7 Wall Mounting
Figure 27 U-tube Angle Mounted
SECTION 11 VENTING AND FRESH AIR SUPPLY
Heaters must be installed according to the installation manual
11.3 Flue Installation
Carbon Monoxide Hazard
11.6 Outside Combustion Air Supply
Figure 30 Flue Connection Dimensions
Figure 29 Individual Flue Connection Detail
11.6.1 Air Supply Requirements
Figure 31 Air Supply with Flue Configurations
11.7 Common Duct
51 of
Gas can leak if piping is not installed properly
Flex gas line can crack when twisted
Use only 1000 mm long connector of 1/2 or 3/4 nominal ID
SECTION 12 GAS PIPING
INCORRECT POSITIONS WRONG INSTALLATION
Figure 32 Gas Connection with Stainless Steel Flex Connector
when attaching gas hose
CORRECT POSITIONS
13.1 Typical External Wiring Diagram Linear or U-Tube
SECTION 13 WIRING
Electrical Shock Hazard Disconnect electric before service
DANGER
13.4 Typical External Wiring Diagram Multiburner
13.2 Typical External Wiring Diagram Double Linear Option
13.3 Typical External Wiring Diagram Double Linear Option
Fuse
13.5 Internal Wiring Diagram
56 of
during installation
heater before service
before service
disconnect switch may
14.3 Commissioning Multiburner
14.1.2 Heater Lockout Indicator by Volt Free Connector
14.2 Testing
14.4 System Checks
15.1.2 Burner and Fan Removal Maintenance
15.1.3 Tube and Reflector Maintenance
15.1 Annual Procedure
SECTION 15 SERVICING INSTRUCTIONS
15.3.1 Electrode Figure 34 Burner Cup Position
15.3.5 Pressure Switch
15.4 Maintenance Checklist
15.3.4 Automatic Flame Control Unit
Tubes
Vent Pipe
Outside Air Inlet
Gas Line
objects, liquids and
SECTION 16 TROUBLESHOOTING
Keep all flammable
vapors the minimum
and U-Tube
16.1 Troubleshooting Flow Chart Linear, Double Linear
Troubleshooting Flow Chart Linear, Double Linear and U-Tube
64 of
Chart Multiburner
16.2 Troubleshooting Flow
Troubleshooting Flow Chart Multiburner
66 of
ntrol Chamber
16.3 Manifold Gas Pressure Setting
Combustion Chamber
Manometer 6 5 4 3 2 1 0 1 2 3 4 5
SECTION 17 REPLACEMENT PARTS
DANGER
68 of
L, T2
17.1.2 Viewer Window Replacement Package P/N
17.1 Replacement Packages
17.1.1 Screw and Gasket Replacement Package P/N
17.1.3 Door Gasket Replacement Package P/N
18.3 Venting Specifications 18.3.1 Fans
SECTION 18 SPECIFICATIONS 18.1 Material Specifications
18.2 Heater Specifications 18.2.1 Sequence Controller
18.4 Suspension Specifications
18.6 Linear Heater
18.7 Double Linear Heater
18.8 U-tube Heater
18.9.1 Standard Burner Specifications
18.9 Burner Specifications
Figure 35 BLACKHEAT HE Linear and U-tube Specifications
Models
Page
Page
clearance
Some objects will catch fire or explode when placed close to
Maintain
the side
