Installation, Operation
FOR YOUR SAFETY
3. DO NOT use electrical switches
Some objects will catch fire or explode when placed close to heater
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TABLE OF CONTENTS
SECTION 13 Wiring
SECTION 16 Troubleshooting
SECTION 8 Multiburner Configuration
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TABLE OF FIGURES
Page
Product Approval
1 of
SECTION 1 HEATER SAFETY
1.1 Manpower Requirements
1.3 Safety Labels and Their Placement
Figure 1 Bottom and Back Panel Label Placement
Figure 2 Control Side Label Placement
SECTION 1 HEATER SAFETY
Description
91033200
SECTION 2 INSTALLER RESPONSIBILITY
Refer to appropriate Material Safety Data Sheets MSDS
2.1 Low Level User Instructions
2.2 Corrosive Chemicals
Some objects will catch fire or explode when placed close to heater
SECTION 3 CLEARANCES TO COMBUSTIBLES
Fire Hazard
3.1 Required Clearances to Combustibles
3.2 Clearances Data - Linear and Double Linear
FIGURE 3 LINEAR & DOUBLE LINEAR, HORIZONTAL MOUNTS
Model
HE40ST
FIGURE 8 UNDERSHIELD
HE15ST
HE30DL
HE20ST
3.3 Clearances Data - U-Tube
FIGURE 10 U-TUBE, HORIZONTAL MOUNT
HE15UT
HE20UT
FIGURE 14 U-TUBE, OPPOSITE 45 TILT
HE15U
FIGURE 15 U-TUBE, PROTECTIVE GRILLE
FIGURE 16 U-TUBE, VENTING
SECTION 4 MAJOR COMPONENT DESCRIPTIONS
Reflector Support Strap, Wire Form & #8 x 3/4 Screw Flex Gas Line Tee
Assembly
Coupling Assembly with Lock Reflector End Cap
Wear protective gear during installation, operation and service
SECTION 5 GENERAL SUSPENSION DETAILS
Severe Injury Hazard
Secure burner to burner tube with bolts and lockwashers
Figure 17 Critical Hanger Placement
Typical Suspension Details
Side View
Bow Shackle
SECTION 6 LINEAR & DOUBLE LINEAR HEATER INSTALLATION
6.1 Linear Standard Parts List
Wear protective gear during installation, operation and service
Cut/Pinch Hazard
Figure 18 Linear General Assembly Overview
HE15ST f HE20ST HE25ST f HE30ST HE35ST HE40ST f
Figure 19 Linear Layout Overview
HE45ST HE50ST f
6.2 Double Linear Standard Parts List
Description
HE30DL
HE40DL
Figure 20 Double Linear General Assembly Overview
Bird Screen
Figure 21 Double Linear Layout Overview
HE30DL f
HE40DL
HE50DL
Step 6.3 Burner Tube Installation
Step 6.4 Coupling and Tube Assembly
Open
Closed
Step 6.4.1 Coupling and Tube Assembly Continued
Step 6.4.2 Coupling and Tube Assembly Continued
± 50 mm
Correct Slide Bar dimensions
Step 6.5 Tube Clamp Package Installation
Description
Tube Clamp Package
01318901
Step 6.6 Reflector Installation
Fire Hazard Support reflector with reflector hanger and support strap
Reflector must not touch tube
Description
Wire Form
Option B
Option A
Option B
Description
Part Number
01329600
01329700
SECTION 7 U-TUBE HEATER INSTALLATION
7.1 U-tube Standard Parts List
Wear protective gear during installation, operation and service
Cut/Pinch Hazard
PVC coating must be removed prior to installation
Description
HE15UT
HE20UT
U-tube Assembly Overview
Figure 22 BLACKHEAT HE
HE15UT g HE20UT g HE25UT HE30UT HE35UT g HE40UT
Figure 23 BLACKHEAT HE U-tube Layout Overview
HE45UT g HE50UT
Step 7.2 U-tube Hanger Placement
Step 7.3 Burner Tube and Fan Tube Installation
Offset mounting hole must be to the top Weld Spot Fan Tube
Burner Tube
Step 7.3.1 Tube Clamp Package Installation
Step 7.4 U-tube Support Bracket Assembly Installation
U-tube, Standard
U-tube, Opposite
Step 7.5 Coupling and Tube Assembly
Step 7.5.1 Coupling and Tube Assembly Continued
Correct Slide Bar dimensions
± 50 mm
Step 7.6 Tube Installation
Step 7.7 U-tube Installation
Description
01329600
Step 7.8 Reflector Installation
Fire Hazard Support reflector with reflector hanger and support strap
Reflector must not touch tube
Weld Spot
Option B
Option A
Option B
Option A
SECTION 8 MULTIBURNER CONFIGURATION & INSTALLATION
8.1 Initial Assembly
Figure 24 Multiburner Damper Flange Installation
Wear protective gear during installation, operation and service
Figure 25 Typical Manifold Layout Linear and U-Tube Configuration
Step 9.2 Standard Fan Assembly
SECTION 9 BURNER & FAN INSTALLATION Step 9.1 Burner Installation
For details, see Page 21, Step
9.4 Linear & U-tube Fan Installation
9.3 IP55 Fan Assembly
Fan Assembly
Step 9.5 Double Linear Fan Installation
Step 9.5.1 Double Linear Fan Installation Continued
Step 9.7 Condensate Drain Assembly
SECTION 10 OPTIONAL HEATER ACCESSORIES
Wear protective gear during installation, operation and service
Cut/Pinch Hazard
Edges are sharp
10.1 Reflector Side Extension Installation
Step 10.1.1 Bracket Installation
Step 10.1.2 Side Reflector Installation
Extension Bracket
10.2 U-Tube Cover Installation
Step
Step
Step
Step 10.3.2 Frame Shield Installation
Description
Description
Description
Step 10.4.2 Grille End Cap Installation
Step 10.4.3 Grille Installation
10.5 Sports Hall Guard Installation
Step 10.5.2 Fastener Installation
Step 10.5.1 Grille Installation
Step 10.5.3 Mesh Guard Connection
10.6.2 Undershield Installation
10.6 Undershield Installation 10.6.1 Hanger Installation
10.6.3 Adjust Undershield Height
10.7.1 Hardware Installation
10.7 Wall Mounting
Figure 26 U-tube Horizontal
Figure 27 U-tube Angle Mounted
Heaters must be installed according to the installation manual
11.3 Flue Installation
SECTION 11 VENTING AND FRESH AIR SUPPLY
Carbon Monoxide Hazard
Figure 30 Flue Connection Dimensions
Figure 29 Individual Flue Connection Detail
11.6 Outside Combustion Air Supply
11.6.1 Air Supply Requirements
11.7 Common Duct
Figure 31 Air Supply with Flue Configurations
51 of
Flex gas line can crack when twisted
Use only 1000 mm long connector of 1/2 or 3/4 nominal ID
Gas can leak if piping is not installed properly
SECTION 12 GAS PIPING
Figure 32 Gas Connection with Stainless Steel Flex Connector
when attaching gas hose
INCORRECT POSITIONS WRONG INSTALLATION
CORRECT POSITIONS
SECTION 13 WIRING
Electrical Shock Hazard Disconnect electric before service
13.1 Typical External Wiring Diagram Linear or U-Tube
DANGER
13.2 Typical External Wiring Diagram Double Linear Option
13.3 Typical External Wiring Diagram Double Linear Option
13.4 Typical External Wiring Diagram Multiburner
Fuse
13.5 Internal Wiring Diagram
56 of
heater before service
before service
during installation
disconnect switch may
14.1.2 Heater Lockout Indicator by Volt Free Connector
14.2 Testing
14.3 Commissioning Multiburner
14.4 System Checks
15.1.3 Tube and Reflector Maintenance
15.1 Annual Procedure
15.1.2 Burner and Fan Removal Maintenance
SECTION 15 SERVICING INSTRUCTIONS
15.3.5 Pressure Switch
15.4 Maintenance Checklist
15.3.1 Electrode Figure 34 Burner Cup Position
15.3.4 Automatic Flame Control Unit
Vent Pipe
Outside Air Inlet
Tubes
Gas Line
SECTION 16 TROUBLESHOOTING
Keep all flammable
objects, liquids and
vapors the minimum
and U-Tube
16.1 Troubleshooting Flow Chart Linear, Double Linear
Troubleshooting Flow Chart Linear, Double Linear and U-Tube
64 of
Chart Multiburner
16.2 Troubleshooting Flow
Troubleshooting Flow Chart Multiburner
66 of
16.3 Manifold Gas Pressure Setting
Combustion Chamber
ntrol Chamber
Manometer 6 5 4 3 2 1 0 1 2 3 4 5
DANGER
SECTION 17 REPLACEMENT PARTS
68 of
L, T2
17.1 Replacement Packages
17.1.1 Screw and Gasket Replacement Package P/N
17.1.2 Viewer Window Replacement Package P/N
17.1.3 Door Gasket Replacement Package P/N
SECTION 18 SPECIFICATIONS 18.1 Material Specifications
18.2 Heater Specifications 18.2.1 Sequence Controller
18.3 Venting Specifications 18.3.1 Fans
18.4 Suspension Specifications
18.7 Double Linear Heater
18.6 Linear Heater
18.8 U-tube Heater
18.9 Burner Specifications
Figure 35 BLACKHEAT HE Linear and U-tube Specifications
18.9.1 Standard Burner Specifications
Models
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Some objects will catch fire or explode when placed close to
Maintain
clearance
the side
