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SATO LM408/412E Maintenance, Cleaning Procedures Replacement Procedures Adjustment Procedures

Models: LM408/412E

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MAINTENANCE

MAINTENANCE

•Cleaning Procedures

•Replacement Procedures

•Adjustment Procedures

LM408-412e Operator Manual

6-1

PN: 9001155A

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SATO LM408/412E manual Maintenance, Cleaning Procedures Replacement Procedures Adjustment Procedures

Contents

OPERATOR MANUAL LM408/412e PRINTER10350A Nations Ford Road Charlotte, NC Main Phone 704 SATO America, IncTechnical Support Hotline 704 Technical Support Fax 704 E-Mail satosales@satoamerica.com techsupport@satoamerica.comINSTALLATION TECHNICAL DATAINTRODUCTION TABLE OF CONTENTSTROUBLESHOOTING PRINTER CONFIGURATIONAPPENDIX MAINTENANCEINTRODUCTION About This Manual General Description Control FeaturesABOUT THIS MANUAL WARNING PROVIDES INFORMATION THAT, IF UNHEEDED, MAY RESULT INPERSONAL INJURY Print Assembly GENERAL DESCRIPTRibbon Rewind Spindle Ribbon Supply SprindleCONTROL FEATURES KEYSPOTENTIOMETERS Figure 1-2, Operator Panel Dipswitch ComplexUnit 1 Introduction LCD Display LED Display Function Keys PotentiometersPhysical Characteristics Power Enviromental Processing TECHNICAL DATAInterface Modules Print Sensing Media Ribbon Command Regulatory Approvals Character Font Capabilities Barcode CapabilitiesPOWER PHYSICAL CHARACTERISTICSENVIRONMENTAL PROCESSINGSENSING COMMANDMEDIA RIBBONMATRIX FONTS CHARACTER FONT CAPABILITIESAUTO SMOOTHING FONTS VECTOR FONTBARCODE CAPABILTIES Unpacking & Parts Identification Printer Installation INSTALLATIONAccessories Installation Operational Mode Selection Interface SelectionUNPACKING & PARTS IDENTIFICATION PRINTER INSTALLATION SITE LOCATIONCABLE CONNECTION MEDIA SELECTION MEDIA & RIBBON LOADINGFigure 3-3a, Rolled Media Loading Unit 3 Installation Figure 3-3b, Fan-fold Media LoadingFigure 3-3c, Ribbon Loading TEAR-OFF MODE OPERATIONAL MODE SELECTIONCONTINUOUS MODE LABEL PRINT DIRECTIONRS232C HIGH-SPEED SERIAL INTERFACE INTERFACE SELECTIONDIPSWITCH SETTINGS SIGNAL DEFINITIONREADY/BUSY INTERFACE SIGNALS DIRECTIONFigure 3-5, Serial Connector Pin Assignments IEEE1284 PARALLEL INTERFACE Figure 3-6, Parallel Connector Pin Assignments3-10 UNIVERSAL SERIAL BUS USB LOCAL AREA NETWORK LAN ETHERNETSWITCH 802.11G WIRELESS INTERFACE SWITCH DIPSWITCH SETTINGSSETTING LED INDICATOR STATUSALL INTERFACES RECEIVE BUFFER CONTROL INTERFACE INSTALLATION ACCESSORIES INSTALLATIONPRINTER CONFIGURATION Printer Configuration Dipswitch Setting Configuration ModesMenu Definition Tables Unit 4 Printer Configuration PRINTER CONFIGURATIONDIPSWITCH SETTINGS NORMAL MODE CONFIGURATION MODESFigure 4-2, Advanced Mode ADVANCED MODEFigure 4-3, User Download Mode USER DOWNLOAD MODEFigure 4-4, Service Mode SERVICE MODEFigure 4-5, Card Mode CARD MODEFigure 4-6, Motion Mode MOVE MODEHISTORY CONTROL MODE Figure 4-7, History Control Mode4-10 PROTOCOL INITIALIZATION MODE Figure 4-8, Protocol Initialization Mode4-11 COUNTERS MODE Figure 4-9, Counters Mode4-12 TEST PRINT MODE Figure 4-10, Test Print Mode4-13 BOOT DOWNLOAD MODE Figure 4-11, Boot Download Mode4-14 FLASH MEMORY DOWNLOAD MODE Figure 4-12, Flash Memory Download Mode4-15 DEFAULT SETTING MODE Figure 4-13, Default Setting Mode4-16 HEX DUMP MODE Figure 4-14a, Hex Dump Mode4-17 MAINTENANCE MODE Figure 4-15, Maintenance Mode4-18 MENU DEFINITION TABLES point respectively Unit 4 Printer Configuration SERVICE MODE TABLEDESCRIPTION DESCRIPTION255mm other than the default setting DESCRIPTION DESCRIPTIONCARD MODE TABLE MENUMENU MOVE MODE TABLEHISTORY CONTROL MODE TABLE MENUCOUNTERS MODE TABLE DESCRIPTIONMENU TEST PRINT MODE TABLE BOOT DOWNLOAD MODE TABLEMENU MENUMAINTENANCE MODE TABLE DEFAULT SETTING MODE TABLEFLASH DOWNLOAD MODE TABLE MENUClear MENUTROUBLESHOOTING Error Signal Troubleshooting Troubleshooting TableInterface Troubleshooting Test Print Modes ERROR DISPLAYS ERROR SIGNAL TROUBLESHOOTINGSensor Error MachineTROUBLESHOOTING TABLE TROUBLESHOOTING TABLEPRINTER CREATES A BLANK LABEL NO PRINTED IMAGEINCORRECT LABEL POSITIONING SMEARED PRINT IMAGESPARALLEL INTERFACE INTERFACE TROUBLESHOOTINGRS232 SERIAL INTERFACE UNIVERSAL SERIAL BUS USB INTERFACELAN ETHERNET INTERFACE 802.11G WIRELESS INTERFACECENTRONICS INTERFACE TROUBLESHOOTING STEPTEST PRINT TROUBLESHOOTING DSW4 ON POWERHEX DUMP MODE Unit 5 Troubleshooting TEST LABEL PRINTINGFEED + POWER ConfigurationUnit 5 Troubleshooting Label Contents Will Vary Depending on Test Label TypeSAMPLE TEST LABEL D S WCleaning Procedures Replacement Procedures Adjustment Procedures MAINTENANCEWARNING DISCONNECT POWER SUPPLY TO THE PRINTER AND ALLOW TO CLEANING PROCEDURESCOOL TO ROOM TEMPERATURE PRIOR TO CLEANING. EXCERSIZE CARE WHEN CLEANING TO PREVENT PERSONAL INJURYPRINT HEAD REPLACEMENT REPLACEMENT PROCEDURESFigure 6-1a, Print Head Replacement Figure 6-1b, Print Head ReplacementUnit 6 Maintenance Figure 6-2, Interface Board Replacement INTERFACE BOARD REPLACEMENTFigure 6-3, Fuse Replacement FUSE REPLACEMENTPRINT HEAD BALANCE ADJUSTMENT ADJUSTMENT PROCEDURESPRINT HEAD ALIGNMENT Figure 6-5a, Print Head AlignmentFigure 6-5b, Print Head Alignment Figure 6-6, Ribbon Guide Alignment RIBBON GUIDE ALIGNMENTLABEL SENSOR POSITIONING Figure 6-7, Label Sensor Positioning6-10 RIBBON SPINDLE TENSIONING Figure 6-8, Ribbon Spindle Tensioning6-11 OPERATIONAL ADJUSTMENTS DESCRIPTION/PROCEDUREPOTENTIOMETER LABEL PRINT DIRECTION Unit 6 MaintenanceCONTINUOUS MODE TEAR-OFF MODEPrint Setup Dimensions Label Reference Position Diagram Label Adjustment Diagram Printer Connection Diagram GlossaryAPPENDIX Gap 0.67 PRINT SETUP DIMENSIONSEye-Mark 0.24 Mark, Gap, Paper-EndCONTINUOUS MODE LABEL REFERENCE POSITIONTEAR-OFF MODE LABEL PRINT DIRECTIONFigure 7-3a, Standard Position LABEL ADJUSTMENT DIAGRAMFigure 7-3b, Tear-Off Position Unit 7 AppendixPower Cord Power Receptacle PRINTER CONNECTION DIAGRAMUnit 7 Appendix Host ComputerFigure 7-5a, Printer Loading Diagram PRINTER LOADING DIAGRAMFigure 7-5b, Printer Loading Diagram Unit 7 AppendixUnit 7 Appendix Figure 7-5c, Printer Loading DiagramGLOSSARY GLOSSARYGLOSSARY Diode Factory Programming predetermined activity GLOSSARY GLOSSARY GLOSSARY GLOSSARY Troubleshoot