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SATO LM408/412E manual 1a, Print Head Replacement, 1b, Print Head Replacement, Unit 6 Maintenance

Models: LM408/412E

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Unit 6: Maintenance

Figure 6-1a, Print Head Replacement

Figure 6-1b, Print Head Replacement

LM408-412e Operator Manual

6-4

PN: 9001155A

Page 72

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SATO LM408/412E manual 1a, Print Head Replacement, 1b, Print Head Replacement, Unit 6 Maintenance

Contents

LM408/412e PRINTER OPERATOR MANUALSATO America, Inc 10350A Nations Ford Road Charlotte, NC Main Phone 704Technical Support Hotline 704 Technical Support Fax 704 E-Mail satosales@satoamerica.com techsupport@satoamerica.comTECHNICAL DATA INSTALLATIONINTRODUCTION TABLE OF CONTENTSPRINTER CONFIGURATION TROUBLESHOOTINGMAINTENANCE APPENDIXAbout This Manual General Description Control Features INTRODUCTIONABOUT THIS MANUAL WARNING PROVIDES INFORMATION THAT, IF UNHEEDED, MAY RESULT INPERSONAL INJURY GENERAL DESCRIPT Print AssemblyRibbon Rewind Spindle Ribbon Supply SprindleCONTROL FEATURES KEYSPOTENTIOMETERS Dipswitch Complex Figure 1-2, Operator PanelUnit 1 Introduction LCD Display LED Display Function Keys PotentiometersTECHNICAL DATA Physical Characteristics Power Enviromental ProcessingInterface Modules Print Sensing Media Ribbon Command Regulatory Approvals Character Font Capabilities Barcode CapabilitiesPHYSICAL CHARACTERISTICS POWERENVIRONMENTAL PROCESSINGCOMMAND SENSINGMEDIA RIBBONCHARACTER FONT CAPABILITIES MATRIX FONTSAUTO SMOOTHING FONTS VECTOR FONTBARCODE CAPABILTIES INSTALLATION Unpacking & Parts Identification Printer InstallationOperational Mode Selection Interface Selection Accessories InstallationUNPACKING & PARTS IDENTIFICATION PRINTER INSTALLATION SITE LOCATIONCABLE CONNECTION MEDIA SELECTION MEDIA & RIBBON LOADINGFigure 3-3a, Rolled Media Loading Unit 3 Installation Figure 3-3b, Fan-fold Media LoadingFigure 3-3c, Ribbon Loading OPERATIONAL MODE SELECTION TEAR-OFF MODECONTINUOUS MODE CONTINUOUS MODEINTERFACE SELECTION RS232C HIGH-SPEED SERIAL INTERFACESIGNAL DEFINITION DIPSWITCH SETTINGSREADY/BUSY INTERFACE SIGNALS DIRECTIONFigure 3-5, Serial Connector Pin Assignments IEEE1284 PARALLEL INTERFACE Figure 3-6, Parallel Connector Pin Assignments3-10 UNIVERSAL SERIAL BUS USB LOCAL AREA NETWORK LAN ETHERNETSWITCH 802.11G WIRELESS INTERFACE DIPSWITCH SETTINGS SWITCHSETTING LED INDICATOR STATUSALL INTERFACES RECEIVE BUFFER CONTROL ACCESSORIES INSTALLATION INTERFACE INSTALLATIONPRINTER CONFIGURATION Printer Configuration Dipswitch Setting Configuration ModesMenu Definition Tables PRINTER CONFIGURATION Unit 4 Printer ConfigurationDIPSWITCH SETTINGS CONFIGURATION MODES NORMAL MODEADVANCED MODE Figure 4-2, Advanced ModeUSER DOWNLOAD MODE Figure 4-3, User Download ModeSERVICE MODE Figure 4-4, Service ModeCARD MODE Figure 4-5, Card ModeMOVE MODE Figure 4-6, Motion ModeHISTORY CONTROL MODE Figure 4-7, History Control Mode4-10 PROTOCOL INITIALIZATION MODE Figure 4-8, Protocol Initialization Mode4-11 COUNTERS MODE Figure 4-9, Counters Mode4-12 TEST PRINT MODE Figure 4-10, Test Print Mode4-13 BOOT DOWNLOAD MODE Figure 4-11, Boot Download Mode4-14 FLASH MEMORY DOWNLOAD MODE Figure 4-12, Flash Memory Download Mode4-15 DEFAULT SETTING MODE Figure 4-13, Default Setting Mode4-16 HEX DUMP MODE Figure 4-14a, Hex Dump Mode4-17 MAINTENANCE MODE Figure 4-15, Maintenance Mode4-18 MENU DEFINITION TABLES point respectively USER DOWNLOAD MODE TABLE SERVICE MODE TABLEUnit 4 Printer Configuration DESCRIPTION255mm other than the default setting CARD MODE TABLE MOVE MODE TABLEDESCRIPTION DESCRIPTIONMOVE MODE TABLE HISTORY CONTROL MODE TABLEPROTOCOL INITIALIZATION MODE TABLE MENUCOUNTERS MODE TABLE DESCRIPTIONMENU TEST PRINT MODE TABLE BOOT DOWNLOAD MODE TABLEIs the initial screen of the Test Print Mode MENUFLASH DOWNLOAD MODE TABLE DEFAULT SETTING MODE TABLEHEX DUMP MODE TABLE MAINTENANCE MODE TABLEMENU ClearTROUBLESHOOTING Error Signal Troubleshooting Troubleshooting TableInterface Troubleshooting Test Print Modes ERROR SIGNAL TROUBLESHOOTING ERROR DISPLAYSSensor Error MachineTROUBLESHOOTING TABLE TROUBLESHOOTING TABLENO PRINTED IMAGE PRINTER CREATES A BLANK LABELINCORRECT LABEL POSITIONING SMEARED PRINT IMAGESINTERFACE TROUBLESHOOTING PARALLEL INTERFACERS232 SERIAL INTERFACE UNIVERSAL SERIAL BUS USB INTERFACE802.11G WIRELESS INTERFACE LAN ETHERNET INTERFACECENTRONICS INTERFACE TROUBLESHOOTING STEPTEST PRINT TROUBLESHOOTING HEX DUMP MODEDSW4 ON POWER TEST LABEL PRINTING Unit 5 TroubleshootingFEED + POWER ConfigurationLabel Contents Will Vary Depending on Test Label Type Unit 5 TroubleshootingSAMPLE TEST LABEL D S WMAINTENANCE Cleaning Procedures Replacement Procedures Adjustment ProceduresCLEANING PROCEDURES WARNING DISCONNECT POWER SUPPLY TO THE PRINTER AND ALLOW TOCOOL TO ROOM TEMPERATURE PRIOR TO CLEANING. EXCERSIZE CARE WHEN CLEANING TO PREVENT PERSONAL INJURYREPLACEMENT PROCEDURES PRINT HEAD REPLACEMENTFigure 6-1a, Print Head Replacement Figure 6-1b, Print Head ReplacementUnit 6 Maintenance INTERFACE BOARD REPLACEMENT Figure 6-2, Interface Board ReplacementFUSE REPLACEMENT Figure 6-3, Fuse ReplacementADJUSTMENT PROCEDURES PRINT HEAD BALANCE ADJUSTMENTPRINT HEAD ALIGNMENT Figure 6-5a, Print Head AlignmentFigure 6-5b, Print Head Alignment RIBBON GUIDE ALIGNMENT Figure 6-6, Ribbon Guide AlignmentLABEL SENSOR POSITIONING Figure 6-7, Label Sensor Positioning6-10 RIBBON SPINDLE TENSIONING Figure 6-8, Ribbon Spindle Tensioning6-11 OPERATIONAL ADJUSTMENTS DESCRIPTION/PROCEDUREPOTENTIOMETER CONTINUOUS MODE TEAR-OFF MODEUnit 6 Maintenance LABEL PRINT DIRECTIONPrint Setup Dimensions Label Reference Position Diagram Label Adjustment Diagram Printer Connection Diagram GlossaryAPPENDIX PRINT SETUP DIMENSIONS Gap 0.67Eye-Mark 0.24 Mark, Gap, Paper-EndCONTINUOUS MODE TEAR-OFF MODELABEL REFERENCE POSITION LABEL PRINT DIRECTIONLABEL ADJUSTMENT DIAGRAM Figure 7-3a, Standard PositionFigure 7-3b, Tear-Off Position Unit 7 AppendixPRINTER CONNECTION DIAGRAM Power Cord Power ReceptacleUnit 7 Appendix Host ComputerPRINTER LOADING DIAGRAM Figure 7-5a, Printer Loading DiagramFigure 7-5b, Printer Loading Diagram Unit 7 AppendixFigure 7-5c, Printer Loading Diagram Unit 7 AppendixGLOSSARY GLOSSARYGLOSSARY Diode Factory Programming predetermined activity GLOSSARY GLOSSARY GLOSSARY GLOSSARY Troubleshoot