SSI America 9210 M4557 - Model 9210 Nitriding Controller , NOT

M4557 - Model 9210 Nitriding Controller

SSi Manual SERIES 9210-M4557-Nitriding Page 6 of 6

About This Manual

This instrument is designed for Nitriding control and configured per individual customer requirements. This

manual covers the operation of the Model 9210 Nitriding Controller, the Nitriding Control System and the

Gas Flow Panel.

Controller Description

The Model 9210-Nitriding instrument is a multi-loop Proportional Integral Derivative (PID) controller that

can be custom configured to control up to three Nitriding process loops. General features of this product

include:

The Model 9210 is powered by 24 VDC,

NOT

LINE Voltage. Please be careful when connecting power to

this controller. Connecting anything other then 24 VDC will cause serious damage.

Approximate Box Dimensions 2.75" x 4" x 4.5"

Power Requirements 24VDC, 4 Watts

Digital Output Rating 300VAC / 1 AMP

Analog Output Load Rating 1000 Ohms (Total)

Controller Enclosure Rating IP10 – hand protected

Number of RS232 Ports Two (2)

Number of Ethernet Ports One (1)

Number of RS485 Host Ports One (1)

Number of RS485 Slave Ports Two (2)

Number of Internal Relays Eight (8)

Number of Analog Inputs Three (3)

Number of Analog Outputs Two (2)

Number of Digital Inputs Four (4)

Number of Control Loops Three (3)

The control enclosure is powered by 120 VAC, Single Phase, 60 Hz (Line Power). Line voltage for the

isolation relays comes from the same source.

!

Contents

Main Super Systems Inc. SSis Nitriding Control System USERS MANUAL Page Page M4557 - Model 9210 Nitriding Controller Safety Symbols Voltage rating Over current protection Earth leakage current M4557 - Model 9210 Nitriding Controller Conductive pollution Routing of wires Installation requirements for EMC Grounding of the temperature sensor shield M4557 - Model 9210 Nitriding Controller NOT Page M4557 - Model 9210 Nitriding Controller Flash Card Installation M4557 - Model 9210 Nitriding Controller SSi requirement: Shutdown Never remove the flash card when the Operator Interface is ON. Page Page M4557 - Model 9210 Nitriding Controller Status Page Page M4557 - Model 9210 Nitriding Controller Passcode and Alarm Page M4557 - Model 9210 Nitriding Controller NOTE: See Sample Recipes at the back of this manual for Recipes 50, 51 and 60. M4557 - Model 9210 Nitriding Controller End of Cycle Page M4557 - Model 9210 Nitriding Controller NOTE: See Chapter 6 of this manual for some sample programs NOTE: A list of Op-Codes appears in Chapter 5 of this manual Program Edit Page Page Page M4557 - Model 9210 Nitriding Controller Warning: Changes to this screen should not be made without consulting SSi at 800-666-4330 M4557 - Model 9210 Nitriding Controller WARNING: This screen should not be changed without consulting SSi at 800-666-4330 SETPT ZONE_OFF Page Page Page Page M4557 - Model 9210 Nitriding Controller Analog Input Setup Page Page M4557 - Model 9210 Nitriding Controller Set Valve do not use M4557 - Model 9210 Nitriding Controller User Calibration Edit Zero Output 1 Calibrate <-- Back Skip Next --> DONE M4557 - Model 9210 Nitriding Controller User Calibration M4557 - Model 9210 Nitriding Controller M4557 - Model 9210 Nitriding Controller Configuration Page M4557 - Model 9210 Nitriding Controller Program Edit for a list of the opcodes Note: See Page Page Page Page Page Page Page Page Page Page Page M4557 - Model 9210 Nitriding Controller Flow Control Boards - These upper limits need to be set in the field for each gas. Limit Switches - Page Page M4557 - Model 9210 Nitriding Controller RS232/485 Communications . 420mAV proportional to 0..100% Hydrogen (minimum load 500 ohm.) Optional Page M4557 - Model 9210 Nitriding Controller Zero=xxx.xx<CR><LF>.command where xxx.xx = 0 (See appendix 1) Page Page Page System errors: M4557 - Model 9210 Nitriding Controller Warning! Important! 5.