Criteria Table for Adjustment | Subaru Robin Power Products R600

14. CRITERIA TABLE for ADJUSTMENT

I terns		of	adjustment
Levelness of cylinder			head
	lnslde		dia.
Cylinder	Seat width of Intake and
Cylinder	exhaust			valves
	exhaust			valves
1 lnstde dia. of valve guide
	Piston		skirt’s		outs,de
	dia.	I” thrust			dIrectIon
					’	TOP
I
’	Ring		groove			Second
	width					Second
	width
Piston						011
Piston
i	Pin	hole
	Clearance			between		piston
	skirt		and	cylmder		wall

’ Top

,Clearance be-

tween ring and Second

ring groove -

Oil

Clearance between piston and piston pin

I

Criteria

Below 0.1

510+o.o19

0

0.5

5,50A0.018

. 0

0

50.9920 -o,02

,,5 +0.025 0

,,5 ~0.025 0

2.5ao.035

0

,,O +0.002 -0.009

0.008 - 0.047

0.090 -0.135

0.060 -0.105

0.010 -0.065

0.009T - O.OlOL

,Limit of application

0.15

51 .cl6Q

1a

5.656

50.92

1.65

1.65

2.65

11 .O35

0.14

0.26

0.23

0.19

0.06L

Description

Center dia.

Spare rings

		Tools			Remarks
	Surface		plate		Repalr
	and	searcher			Repalr
	and	searcher
1	Cylinder		gauge
	Slide	calipers		’	Repair
	and	cutter
	Cylinder		gauge		Replacement
I	Micrometer				Replacement
	Micrometer			I	Replacement
				I
	Slide	calipers			Replacement
	Slide	calipers			Replacement
	Slide	calipers			Replacement
	Cylinder		gauge		Replacement
’	Cylinder		gauge		Replacement
	and	mxrometer		,	Replacement
	Searcher				Replacement
v	Searcher				Replacement
v
’	Searcher				Replacement
	Winder		Saw	’	Replacement
	and	micrometer

I

							Top	0.2	-	0.4
		Joint		gap			Second	0.2	-0.4
						I	Oil	0.02	-0.25
Piston	I						Top	1.5	-0.09
rings	I						Top	1.5	-0.11
		Width					Second	’ .5	-0.06
									-0.08
A-							011	2,5	-0.010
A-									-0.030
P!ston pin	outside		dia.					“*		0
									-0.008
	’	lnstde		d:a.	of	large	end	20d+0		013
	’	lnstde		d:a.	of	large	end			0
										0
	I	Clearance			between		mslde	0.037	-0.063
		dia of large end and crankpin						0.037	-0.063
		dia of large end and crankpin
Connecting		lnslde		dia.	of	small	end		L-0 021
rod									L-0 021
rod								“O-0.01rJ
								“O-0.01rJ
	1 Clearance between						instde	0.01	-	0.029
		dla of small end and ptstonpln						0.01	-	0.029
		dla of small end and ptstonpln
		Slide		clearance		of	large	0.1	-0.7
	i	rod	end					0.1	-0.7
	i	rod	end
	1

1.5

1.5

1 .5

1.3

1.33

2.38

10.060

20.050

0.13

11.080

0.12

I

1 .o

Spare rings

Spare rings

Searcher

Replacement

	Micrometer			Replacement
	MIcrometer			Replacement
			!
	MIcrometer			Replacement
’	MIcrometer			Replacement
	Cylinder		gauge	Replacement
1	Cylinder		gauge	Replacement
	and	mlcrometer		Replacement
	and	mlcrometer
’	Cylinder		gauge	Replacement
	Cylinder		gauge	Replacement
	and	micrometer		Replacement
	and	micrometer
	Searcher		’	Replacement
I

I

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Subaru Robin Power Products R600 manual Criteria Table for Adjustment

Contents

Model Contents Criteria For Diagram MaintenanceTroubleshooting Adjustment Wiring R600 SpecificationsModel AC Output Performance Curves 1w1 Current a Features Serial and Specification Number Location Fire Prevention SAFETY- PrecautionsPrecautions for Exhaust Gases Component Identification \*’ z Fler Capblretor Rectifier GeneratorCondenser Engine Lubrication System AIR CleanerExhaust FAN Cooling System Electronic Ignition System Solid State Ignition System Description of Main Components Operation Voltage Fluctuations Under Load 2GENERATOR Operation DC Output =w= AC Output Operational Limits of the Generator Etc Lamps Example40 + 0.7 = 57W Used Example DC Output WhereMeasured value Simultaneous USE the AC/DC Output Wire Length 10-l-3 Frequency Meter Measuring ProceduresMeters Voltmeters 10-l-2 Ammeter 10-l-5 Megger Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-4 Circuit Tester Resistance Measuring AC OutputMeasuring DC Output Measuring Control Panel Stator1O-4-2 Rotor Pilot Light Functional Check of Each Component Dark Blue Yellow RED Black Brown White AC ReceptaclesDC Terminals Circuit Breaker Stator FL? l-7 Location 61’1 Ignition CoilResistance value Red CondenserRectifier Tool No Preparation and PrecautionsSpecial Tools for Disassembly and Assembly Description Remove the screw from Side cover Lj and Rj’ Choke cab12 Fuel line Set the engine control to Stop Bracket together. and then Engine control switchRemove two M5 flange bolts Clamping the front cover See -S 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate Plus screw Spark plug in advance Voltage power cableFront housing Remove the front Housing Center Air cleaner Qlinder Baffle Remove the M6 bolt from Flange of the crankcaseHead cover Remove the head cover Gently strike the main bearing Camshaft Pull out the camshaft fromPiston Mounting Direc Driver Crankshaft Assembly ProcedurePrecautions in Assembly Assembly Sequence and Precautions Governor Shaft That the ring can be slided into its groove Tolerances of Newly Installed PartsInside and outslde diameter Guide OIL Sciraper Installing the CrankcaseInstalling the Connecting ROD Major END CAP STD Equipment Spare Parts Installing Main Bearing Cover Install the tappets. and then the camshaft Loose Valve face Installing the Cylinder Baffle Tappet AdjustmentInstalling the Cylinder Head Installing the Spark Plug Iing Installing the Head Cover Connect the ground cord to the rear housing. using Installing the Fuel Line Installing the Base FrameInstalling Muffler Installing the Choke Cable Connecting the Couplers Together Installing the Rear CoverInstalling the Fuel Tank Handle Function and Components See Fig Schematic diagram of the fuel systemCaburetor Disassembly and Assembly of Carburetor Page Diagnosis by the Shop Troubleshooting Diag DiagnosisDiagnosis by the Customer GaP Coil is P0ssil1lc Exam 3 OUI RlSyl~lploms Diac Fuel VillVC Iiic MACMcwrc Exam Kerr1cdies LSlulor.-IX1coil Wire Hrokcn OI Diode ’hcck Tllilill coil SlillOrMCiISIJIC tile To Diag Tiic Tllilll KeplilCe No1 illcreils~ ISM K4.A NGK ’XAM 5 ’XAMIjxam Tappet Ckiir Trutpu1IappCl ClCilr- ilncc Criteria Table for Adjustment Erator Tappet Items Adjustment Criteria Limit Description 240V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V Pink 230V Maintenance Us2 of contaminated oil will subject parts to Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Drain the oil from Generator America