Maintenance | Subaru Robin Power Products R600 manual

16. MAINTENANCE

The following standard maintenarxe procedurss are necessary to ensure th 2 generator’s normal performance under normal

operating conditions. Therefore. the mstructions described below are for ref2rence only and varl- depending on how th2

generator is operated. For instance. if the gsnsrator is operated in a dusty ar2a the air cleaner must be cleaned daily- ah~h

diffsrs from the interval specified below.

16-l DAILY CHECKS and MAINTENANCE (every 8 hours)

Check and maintenance items

(I) Clean each component of dust

(2)Check the fuel piping system and related parts for leakage. Should leakage be detected. tighten or replace the defective part.

(3)Check each part for looseness. Tighten if necessary.

(3)Check the quantity of oil inside the crankcase: fill oil as necessary-.

(5)Check equipments of control panel. when found damages. replace them.

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IDescription

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’(1) If th2 joint of the governor is left in a dust! condition. the governor ma>-fail to function normally.

(2)Ii fuel leakage is not corrected. fuel economy will be reduced and there is a potential of fire.

(3)If the parts are 10052.vibrations will occur. and ma) subject the generator to troublz.

(4)If the engine is run with an insufficient quantity of oil. th2 piston and other moving parts will be damaged.

(5)Can’t obtain any output which is needed.

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16-2 CHECKS and MAINTENANCE for EVERY 20 HOURS

I	Check and maintenance items	Description
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( 1) Drain the oil from the crankcase.

	( 1) Replace \vith n2w oil.
	The oil used a&r the initial period of operation is
	likely to be heavily contaminated with fine metal
	powder and other foreign substances from various
I	engine parts.
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16-3	CHECKS	and	MAINTENANCE	for	EVERY 50	HOURS	(every 10 days)
	Check		and maintenance	items			Description
(I )	Clean the air <Isaner at the prrscribed				intsnal.	i (1)	If th2 air cleaner is continually used in contaminated
							condition. it may lead to engine trouble.
(2)	Check the spark plug for carbon sontammation.					(2)	Should the plug be left m contaminated	condition.
	If found	dirt!.	clean rt with gasoline. followed				an sngine output will decline or it ma!	fail
	b>-sandpaper.

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Subaru Robin Power Products R600 manual Maintenance

Contents

Model Contents Criteria For Diagram MaintenanceTroubleshooting Adjustment Wiring Specifications ModelR600 AC Output Performance Curves 1w1 Current a Features Serial and Specification Number Location SAFETY- Precautions Precautions for Exhaust GasesFire Prevention Component Identification \*’ z Fler Capblretor Generator CondenserRectifier Engine AIR Cleaner Exhaust FAN Cooling SystemLubrication System Electronic Ignition System Solid State Ignition System Description of Main Components Operation Voltage Fluctuations Under Load 2GENERATOR Operation DC Output =w= AC Output Operational Limits of the Generator Etc Lamps Example40 + 0.7 = 57W Used Example Where Measured valueDC Output Simultaneous USE the AC/DC Output Wire Length 10-l-3 Frequency Meter Measuring ProceduresMeters Voltmeters 10-l-2 Ammeter 10-l-5 Megger Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-4 Circuit Tester Resistance Measuring AC OutputMeasuring DC Output Measuring Stator 1O-4-2 RotorControl Panel Pilot Light Functional Check of Each Component Dark Blue Yellow RED Black Brown White AC ReceptaclesDC Terminals Circuit Breaker Stator FL? l-7 Ignition Coil Resistance valueLocation 61’1 Condenser RectifierRed Tool No Preparation and PrecautionsSpecial Tools for Disassembly and Assembly Description Remove the screw from Side cover Lj and Rj’ Choke cab12 Fuel line Set the engine control to Stop Bracket together. and then Engine control switchRemove two M5 flange bolts Clamping the front cover See -S 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate Plus screw Spark plug in advance Voltage power cableFront housing Remove the front Housing Center Air cleaner Qlinder Baffle Remove the M6 bolt from Flange of the crankcaseHead cover Remove the head cover Gently strike the main bearing Camshaft Pull out the camshaft fromPiston Mounting Direc Driver Crankshaft Assembly ProcedurePrecautions in Assembly Assembly Sequence and Precautions Governor Shaft Tolerances of Newly Installed Parts Inside and outslde diameterThat the ring can be slided into its groove Guide OIL Sciraper Installing the CrankcaseInstalling the Connecting ROD Major END CAP STD Equipment Spare Parts Installing Main Bearing Cover Install the tappets. and then the camshaft Loose Valve face Installing the Cylinder Baffle Tappet AdjustmentInstalling the Cylinder Head Installing the Spark Plug Iing Installing the Head Cover Connect the ground cord to the rear housing. using Installing the Fuel Line Installing the Base FrameInstalling Muffler Installing the Choke Cable Installing the Rear Cover Installing the Fuel Tank HandleConnecting the Couplers Together Schematic diagram of the fuel system CaburetorFunction and Components See Fig Disassembly and Assembly of Carburetor Page Troubleshooting Diag Diagnosis Diagnosis by the CustomerDiagnosis by the Shop GaP Coil is P0ssil1lc Exam 3 OUI RlSyl~lploms Diac Fuel VillVC MAC McwrcIiic Exam Kerr1cdies LSlulor.-IX1coil Wire Hrokcn OI Diode ’hcck Tllilill coil SlillOrMCiISIJIC tile To Diag Tiic Tllilll KeplilCe No1 illcreils~ ’XAM IjxamISM K4.A NGK ’XAM 5 Trutpu1 IappCl ClCilr- ilnccTappet Ckiir Criteria Table for Adjustment Erator Tappet Items Adjustment Criteria Limit Description 240V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V Pink 230V Maintenance Us2 of contaminated oil will subject parts to Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Drain the oil from Generator America