Main
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A BOUT T ELEDYNE ADVANCED P OLLUTION I
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SAFETY MESSAGES
CONSIGNES DE SCURIT
WARRANTY
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ABOUT THIS MANUAL
ORGANIZATION
REVISION HISTORY
TABLE OF CONTENTS
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LIST OF FIGURES
LIST OF TABLES
LIST OF APPENDICES
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1. INTRODUCTION, FEATUERES, AND OPTIONS
1.1. T803 OVERVIEW
1.2. FEATURES
1.3. OPTIONS
Teledyne API T803 CO2/O2 Analyzer Operation Manual Introduction, Featueres, and Options
Option Option Number Description/Notes Reference
CAUTION - GENERAL SAFETY HAZARD
Introduction, Featueres, and Options Teledyne API T803 CO2/O2 Analyzer Operation Manual
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Option Option Number Description/Notes Reference
2. SPECIFICATIONS, APPROVALS & COMPLIANCE
2.1. SPECIFICATIONS
Table 2-1: T803 Specifications
Parameter Description CO2
O2
2.2. APPROVALS AND CERTIFICATIONS
2.2.1. SAFETY
2.2.2. EMC
2.2.3. OTHER TYPE CERTIFICATIONS
For additional certifications, please contact Technical Support:
3. GETTING STARTED
3.1. UNPACKING THE T803 ANALYZER
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3.1.1. VENTILATION CLEARANCE
3.2. INSTRUMENT LAYOUT
3.2.1. FRONT PANEL
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Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started
Table 3-2: Display Screen and Touch Control Description Field Description/Function
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3.3. CONNECTIONS AND SETUP
3.3.1. ELECTRICAL CONNECTIONS
Pin assignments for the Analog In connector are presented in Table 3-4.
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STATUS
+
Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual
38
+
-
Figure 3-10: Control Input Connector Table 3-7: Control Input Signals
A
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Note
RS-485 CONNECTION
3.3.2. PNEUMATIC CONNECTIONS
CAUTION GENERAL SAFETY HAZARD: CO2
CAUTION GENERAL SAFETY HAZARD: O2
CAUTION
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IMPORTANT Leak Check:
3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION
3.4.1. STARTUP
3.4.2. WARM UP
3.5. WARNING MESSAGES
Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started
Table 3-9: Warning Messages
3.5.1. FUNCTIONAL CHECK
3.5.2. INITIAL CALIBRATION
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4. BASIC OPERATION
4.1. OVERVIEW OF OPERATING MODES
4.2. SAMPLE MODE
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Basic Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual
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Table 4-2: Test Functions Defined
%
4.3. CALIBRATION MODE
4.4. SETUP MODE
Basic Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual
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Table 6-5: Secondary Setup Mode Features and Functions
5. SETUP MENU
5.1. SETUP CFG: CONFIGURATION INFORMATION
5.2. S ETUP ACAL: [NOT USED]
5.3. SETUP DAS: INTERNAL DATA ACQUISITION SYSTEM
5.4. SETUP RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION
5.4.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES
5.4.2. ANALOG OUTPUT RANGES FOR CO2 AND O2 CONCENTRATION
5.4.3. REPORTING RANGE MODES
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5.4.4. SETUP RNGE DIL: USING THE OPTIONAL DILUTION RATIO FEATURE
5.5. SETUP PASS: PASSWORD FEATURE
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5.6. SETUP CLK: SETTING THE T803 ANALYZERS INTERNAL CLOCK
5.6.1. SETTING THE INTERNAL CLOCKS TIME AND DAY
5.6.2. ADJUSTING THE INTERNAL CLOCKS SPEED
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0
1
8
7
6
To access and navigate the VARS menu, use the following button sequence.
In all cases: EXIT discards the new setting ENTR accepts the new setting
5.9. SETUP MORE DIAG: USING THE DIAGNOSTICS FUNCTIONS
5.9.1. ACCESSING THE DIAGNOSTIC FEATURES
To access the DIAG functions press the following buttons:
returns to the Activates the selected submenu
5.10. USING THE T803 ANALYZERS ANALOG OUTPUTS
The T803 analyzer comes equipped with four analog outputs.
5.10.1. ACCESSING THE ANALOG OUTPUT SIGNAL CONFIGURATION SUBMENU
The following lists the analog I/O functions that are available in the T803 analyzer.
To access the ANALOG I/O CONFIGURAT ION sub menu, press:
5.10.2. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION
5.10.3. CALIBRATION OF THE ANALOG OUTPUTS
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CAUTION - GENERAL SAFETY HAZARD
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5.10.5. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT
5.10.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4
The test functions available to be reported are:
To activate the TEST Channel and select a function (in this example SAMPLE PRESSURE), press:
setting ENTR accepts the new setting
5.10.7. AIN CALIBRATION
Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu
5.10.8. ANALOG INPUTS (XIN1XIN8) OPTION CONFIGURATION
To configure the analyzers optional analog inputs, define for each channel:
To adjust settings for the Analog Inputs option parameters press:
5.11. SETUP MORE ALRM: USING THE GAS CONCENTRATION ALARMS (OPTION 61)
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6. COMMUNICATIONS SETUP AND OPERATION
6.1. DATA TERMINAL/COMMUNICATION EQUIPMENT (DTE DCE)
6.2. COMMUNICATION MODES, BAUD RATE AND PORT TESTING
6.2.1. COM PORT COMMUNICATION MODES
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6.2.3. COM PORT TESTING
6.2.4. MACHINE ID
6.3. REMOTE ACCESS VIA THE ETHERNET
6.3.1. CONFIGURING THE ETHERNET USING DHCP
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6.3.2. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES
(Continued from preceding illustration)
Contact your IT Network Administrator
Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual
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6.3.3. CHANGING THE ANALYZERS HOSTNAME
The HOSTNAME is the name by which the analyzer appears on your network.
The default name for all Teledyne API T803 analyzers is T803.
To change this name (particularly if you have more than one T803 analyzer on your network), press:
6.4. USB PORT FOR REMOTE ACCESS
except for multidrop communication.
Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation
6.5. COMMUNICATIONS PROTOCOLS
This section presents MODBUS and HESSEN informtion.
6.5.1. MODBUS SETUP
www.modbustools.com)
Actions
6.5.2. HESSEN
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[GAS TYPE],[RANGE],[GAS ID],[REPORTED]
The T803 analyzer measures CO2 and O2. The default gas list entries are:
O2, 0, 110, REPORTED CO2, 0, 111, REPORTED
CO2, 2, 111, REPORTED
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Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual
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6.5.3. SETTING HESSEN PROTOCOL STATUS FLAGS
SPARE/UNUSED BITS
OPERATIONAL FLAGS1
UNITS OF MEASURE FLAGS
UNASSIGNED FLAGS (0000)
To assign or reset the status flag bit assignments, press:
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7. DATA ACQUISITION SYSTEM (DAS & APICOM
7.1. SETUP DAS: USING THE DATA ACQUISITION SYSTEM (DAS)
7.1.1. DAS STATUS
7.1.2. DAS STRUCTURE
7.1.3. DEFAULT DAS CHANNELS
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Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual
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7.1.4. SETUP DAS VIEW: VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS
PREV
<PRM PRM>
PV10 NEXT NX10
Button
7.1.5. SETUP DAS EDIT: ACCESSING THE DAS EDIT MODE
Button
FUNCTION
DAS EDIT Touchscreen Button Functions
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7.1.6. DISABLING/ENABLING DATA CHANNELS
7.2. REMOTE DAS CONFIGURATION
7.2.1. DAS CONFIGURATION VIA APICOM
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8. REMOTE OPERATION
8.1. COMPUTER MODE
8.1.1. REMOTE CONTROL VIA APICOM
8.2. INTERACTIVE MODE
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8.3. REMOTE ACCESS BY MODEM
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Teledyne API T803 CO2/O2 Analyzer Operation Manual Remote Operation
157
To initialize the modem press:
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9. CALIBRATION PROCEDURES
9.1. BEFORE CALIBRATION
9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES
9.1.2. CALIBRATION GASES
9.1.3. DATA RECORDING DEVICES
9.2. MANUAL CALIBRATION CHECKS AND CALIBRATION OF THE T803 ANALYZER
9.2.1. SETUP FOR CALIBRATION CHECKS AND CALIBRATION
9.2.2. PERFORMING A MANUAL CALIBRATION CHECK
9.2.3. PERFORMING A MANUAL CALIBRATION
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9.3. ASSESSING CALIBRATION QUALITY
9.4. CALIBRATION OF THE T803S ELECTRONIC SUBSYSTEMS
9.4.1. PRESSURE CALIBRATION
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9.4.2. FLOW CALIBRATION
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10. MAINTENANCE SCHEDULE & PROCEDURES
10.1. MAINTENANCE SCHEDULE
HAZARD
CAUTION GENERAL SAFETY HAZARD
CAUTION QUALIFIED PERSONNEL
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DATE PERFORMED ITEM ACTION FREQ CAL CHECK REQD.
MANUAL
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10.2. PREDICTIVE DIAGNOSTICS
10.3. MAINTENANCE PROCEDURES
10.3.1. REPLACING THE SAMPLE PARTICULATE FILTER
10.3.2. REBUILDING THE SAMPLE PUMP
10.3.3. PERFORMING LEAK CHECKS
10.3.4. PERFORMING A SAMPLE FLOW CHECK
10.3.5. CLEANING EXTERIOR SURFACES OF THE T803
11. TROUBLESHOOTING AND SERVICE
HAZARD
NOTE QUALIFIED PERSONNEL
CAUTION RISK OF ELECTRICAL SHOCK
11.1. GENERAL TROUBLESHOOTING
11.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES
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Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual
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To view or clear the various warning messages press:
Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service
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11.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS
The following table contains some of the more common causes for these values to be out of range.
11.1.3. DIAG SIGNAL I/O: USING THE DIAGNOSTIC SIGNAL I/O FUNCTION
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11.2. USING THE INTERNAL ELECTRONIC STATUS LEDS
11.2.1. CPU STATUS INDICATOR
11.2.2. RELAY PCA STATUS INDICATORS
11.2.2.2. RELAY PCA STATUS LED S
11.3. GAS FLOW PROBLEMS
11.3.1. T803 INTERNAL GAS FLOW DIAGRAMS
11.3.2. TYPICAL SAMPLE GAS FLOW PROBLEMS
11.4. CALIBRATION PROBLEMS
11.4.1. MISCALIBRATED
11.4.2. NON-REPEATABLE ZERO AND SPAN
11.4.3. INABILITY TO SPAN NO SPAN BUTTON
11.4.4. INABILITY TO ZERO NO ZERO BUTTON
11.5. OTHER PERFORMANCE PROBLEMS
11.5.1. TEMPERATURE PROBLEMS
11.6. SUBSYSTEM CHECKOUT
11.6.1. AC MAINS CONFIGURATION
11.6.2. DC POWER SUPPLY
11.6.3. I2C BUS
11.6.4. TOUCHSCREEN INTERFACE
11.6.5. LCD DISPLAY MODULE
11.6.6. RELAY BOARD
11.6.7. SENSOR ASSEMBLY
11.6.8. PRESSURE/FLOW SENSOR ASSEMBLY
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11.6.9. MOTHERBOARD
11.6.10. CPU
11.6.11. RS-232 COMMUNICATIONS
11.6.12. CO2 SENSOR STATUS LEDS
11.7. REPAIR PROCEDURES
11.7.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY
11.7.2. DISK-ON-MODULE REPLACEMENT PROCEDURE
11.8. FREQUENTLY ASKED QUESTIONS (FAQS)
11.9. TECHNICAL ASSISTANCE
12. PRINCIPLES OF OPERATION
12.1. O2 SENSOR
12.1.1. MAGNETIC PROPERTIES OF O2 GAS
12.1.2. PARAMAGNETIC MEASUREMENT OF O2
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12.2. CO2 SENSOR
12.2.1. NDIR MEASUREMENT OF CO2
12.3. OPERATION WITHIN THE T803 ANALYZER
12.4. PNEUMATIC OPERATION
CAUTION GENERAL SAFETY HAZARD I T IS IMPORTANT THAT THE SAMPLE AIRFLOW SYSTEM IS BOTH LEAK -
12.5. FLOW RATE CONTROL
12.5.1. CRITICAL FLOW ORIFICE
12.5.2. PARTICULATE FILTER
12.5.3. PNEUMATIC SENSORS
12.6. ELECTRONIC OPERATION
12.6.1. OVERVIEW
Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation
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CO2Sensor Heater
12.6.2. CENTRAL PROCESSING UNIT (CPU)
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Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation
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12.6.3. RELAY BOARD
C
I
Figure 12-9: Relay PCA Layout (PN 04135)
AC Relay Retainer Plate
Retainer Mounting Screws
12.6.4. HEATER CONTROL
12.6.5. MOTHERBOARD
12.6.6. I2C DATA BUS
12.6.7. POWER SUPPLY / CIRCUIT BREAKER
12.6.8. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE
12.6.9. SOFTWARE OPERATION
12.6.10. ADAPTIVE FILTER
12.6.11. CALIBRATION - SLOPE AND OFFSET
12.6.12. TEMPERATURE AND PRESSURE COMPENSATION
12.6.13. INTERNAL DATA ACQUISITION SYSTEM (DAS)
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13. A PRIMER ON ELECTRO-STATIC DISCHARGE
13.1. HOW STATIC CHARGES ARE CREATED
13.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE
13.3. COMMON MYTHS ABOUT ESD DAMAGE
13.4. BASIC PRINCIPLES OF STATIC CONTROL
13.4.1. GENERAL RULES
13.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE
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CAUTION
ESD Hazard
Never carry the component or assembly without placing it in an anti-ESD bag or bin.
GLOSSARY
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INDEX
A
B
C
Index Teledyne API T803 CO2/O2 Analyzer Operation Manual
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E
F
G
H
I
K
P
R
S
T
V
W
Z
APPENDIX A Version Specific Software Documentation
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Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
A-3
APPENDIX A-1: Menu Trees, Soft ware Versions 1.0.3 (T-Series)/A.3 (E-Series)
SAMPLE MSG1CLR1SETUP <TST TST>
CALTEST1 CO2
DIAGCOMM VARS ALAR2
CONCZERO SPAN
DASCFG ACAL CLKRNGE PASS MORE
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Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
A-5
Figure A-4: Primary Setup Menu (iDAS)
Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A
Go to Menu Tree
A-6
Go to COMM / Hessen Menu Tree
Figure A-5: Secondary Setup Menu (COMM & VARS )
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Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-9
Value Value Range Description
Medium Access Level Setup Variables (929 password)
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-11
Setup Variable Numeric Units Default
Value Value Range Description
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-13
NONE, SAMPLE PRESSURE , SAMPLE FLOW, O2 CELL TEMP 3, CO2 CELL TEMP 1, CHASSIS TEMP
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
00000000
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-15
Setup Variable Numeric Units Default
Value Value Range Description
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
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Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Table A-3: Test Measurements Name 1 Message Text Description
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
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Name 1 Message Text Description
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-21
Signal Name Bit or Channel Number Description
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Signal Name Bit or Channel Number Description
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-23
Signal Name Bit or Channel Number Description
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-25
Table A-6: DAS Parameters Name Description Units
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
Name Description Units
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-27
COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION
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Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
Error! Unknown document property name.Error! Unknown document property name. A-29
Appendix A Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418)
MODBUS Register Address (dec., 0-based)
Description Units
Models T803, 803E Appendix A Menu Trees (Referen ce: 06763C DCN6418) Appendix A
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MODBUS Register Address (dec., 0-based)
Description Units MODBUS Discrete Input Registers (single-bit; read-only)
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APPENDIX B - Spare Parts
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T80XSparePartsList
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Appendix C Warranty/Repair Questionnaire T80X, M80XE
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T80X Interconnect List
D-3
07276B DCN6418
T80X Interconnect List
07276B DCN6418
D-4
'
TELEDYNE
%
'
&
%
OP30
D-6
D-7
D-8
D-9
D-10
D-11
&21752/,13876
D-12
D-13
D-14
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TPS65150PWP
D-16
To old TScreen
To new TScreen
D-17
TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)
Option
D-18
LVDS, Transmitter Board
From ICOP CPU To LCD Display
Auxiliary I/O Board (PWR-ETHERNET)
C18
100uF
C28
.01/2KV
Auxiliary I/O Board (USB)
C24
C26 1uF
C25
C22
Auxiliary I/O Board (ADC)
C13
C14
C12
C11 0.01uF
