Manuals / Toro / Lawn and Garden / Lawn Mower

Toro 3100 manual Repairs Greensmaster

Models: 3100

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Greensmaster® 3100

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Toro 3100 manual Repairs Greensmaster

Contents

Greensmaster 3100/3050 PrefaceThis page is intentionally blank Table Of Contents This page is intentionally blank Safety Instructions Safety InstructionsChapter Before OperatingSafety Instructions Greensmaster While OperatingSafety Instructions Safety Instructions Greensmaster Product Records 2 1 Rev.. DB Product RecordsEquivalents and Conversions Decimal and Millimeter EquivalentsTo Metric Conversions Equivalents and Conversions GreensmasterTorque Specifications Torque SpecificationsCapscrew Markings and Torque Values U.S. Customary Capscrew Markings and Torque Values MetricThis page is intentionally blank Specification Specifications3 1 Rev. D Specifications Adjustments Throttle Control Adjustment FigChoke Control Adjustment Fig Adjustments GreensmasterGovernor Adjustment Before starting engine Governor Lever Adjustment FigThrottle Restrictor Adjustment Fig Secondary Spring Adjustments FigCarburetor and Speed Control Adjustment Warnin GInstalling the Engine Engine Removal and InstallationRemoving the Engine Engine Removal and Installation Greensmaster Table of Contents Hydraulic SystemSpecifications 4 2 Rev. D DescriptionHydraulic Fitting Installation General InformationHydraulic Hoses Ring Face SealSAE Straight Thread O-Ring Port Adjustable SAE Straight Thread O-Ring Port Non-adjustable FigGeneral Information Greensmaster Hydraulic Flow Diagrams Traction, No PositionHydraulic Flow Diagrams Greensmaster Traction, Reverse Position Hydraulic Flow Diagrams 4 8 Rev. E Greensmaster3100 Reel Drive, Mowing OperationReel Drive, Lower Cutting Units 4 9 Rev. EHydraulic Flow Diagrams 4 10 Rev. E Reel Drive, Raising Cutting UnitsPower Steering, R.H. Turn Greensmaster 4 11 Rev. EHydraulic Schematic Greensmaster 3100 2WD Serial Hydraulic SchematicsRev. E Hydraulic Schematic Greensmaster 3100 3WD Hydraulic Schematics 4 12.2 Rev. EHydraulic Schematic 12.3Hydraulic Schematics 4 12.4 Rev. E Greensmaster Special Tools Hydraulic Tester FigSeal Protector Fig Detent Installation Tool FigSpecial Tools Greensmaster Assembly Studs Fig Seal Installation Tool FigControl Valve Spool Seal Installation Tools Fig Troubleshooting Troubleshooting GreensmasterTroubleshooting Slow Groundspeed in All Traction SelectionsSlow or No Ground Speed in No and Reverse No Appears Normal No Increase in Speed from No to No One or More Cutting Units Slow or No Reel Drive Action All Reels Slow or Will Not Turn Mow Pedal Won’t Stay Engaged Reels Slow Down or Stop Cutting Units Drop During Transport Cutting Units Lift Too Slowly or Not At All Lift Pedal Binding Center #1 Cutting Unit Operates in Raised PositionSteering Loss, Steering Wander or Free Play Testing TestingEngine when the traction lever is engaged Traction Pump Flow Traction Relief SettingTesting Greensmaster Test B Relief Valve Setting Procedure Test Hook UP no4 30 Rev. E Testing Test Hook UP NO.2Testing 4 31 Rev. E Greensmaster Test Hook UP NO.2Testing 4 32 Rev. E Greensmaster3100 Engine when the mow pedal is engagedReel Drive Pump Efficiency Test a Reel Drive Motor Flow Procedure 4 33 Rev. E TestingTest Hook UP no Test Hook UP no Greensmaster 4 35 Rev. E TestingSteering Pump Flow and Relief Pressure Lift and Mow Pedal Height Adjustment Fig Traction Pedal Adjustment Fig 4 37 Rev. B AdjustmentsTraction Return Linkage a ReverseRear Camshaft Adjustment Fig Reel Motor Removal and Installation Fig Reel Motor Shaft Seal Replacement FigRepairs RepairsReel Motor 70-9800 Repair Fig Repairs 4 40 Rev. BRepairs Reel Motor 94-3506 Repair a Repairs 4 41.1 Rev. B GreensmasterGreensmaster 4-41.2 Rev. B Repairs Reel Motor 105-9770 Repair b DisassemblyRepairs 4 41.3 Rev. D Greensmaster Inspection Greensmaster 4-41.4 Rev. D RepairsReassembly Repairs 4 41.5 Rev. D GreensmasterThis page is intentionally blank Repairs Greensmaster Pump Repair Greensmaster 3100 shown Fig Relief Valve Service Repairs Greensmaster Relief Valve Removal and Installation Fig Control Valve Removal and Installation FigGreensmaster Repairs Control Valve Spool Seal Replacement Rear Bonnet Side FigControl Valve Internal Seal Replacement Fig Control Valve No Spool Detent Replacement Control Valve No Spool Detent Replacement Fig Reassemble With the Following ProceduresLift Cylinder Removal and Installation No Center Lift Cylinder FigNo and 3 Lift Cylinders Fig Lift Cylinder Repair No Center Fig Lift Cylinder Repair No and 3 Left and Right Fig Wheel Motor Removal and Installation Fig Disassembly of Motor Fig Wheel Motor RepairAssembly of Motor Before Assembling MotorRotor, Stator and Vane Assembly Reverse steps 1 3 to install the steering cylinder Steering Cylinder Repair Greensmaster 3100 Fig Repairs Greensmaster Steering Control Unit Repair Greensmaster 3100 Fig Meter Gerotor End Disassembly Control End Disassembly Push pin from spool and sleeve assembly Repairs Control End Reassembly Repairs Repairs Greensmaster Repairs Repairs Greensmaster Repairs Repairs Greensmaster Electrical System Wiring Schematic Greensmaster 3100, S/N Below Wiring Schematics 5 2 Rev. D GreensmasterWiring Schematics Wiring Schematic Greensmaster 3100, S/N 800015 2.1 Rev. D Wiring Schematic Greensmaster 3100, S/N220999999 5 2.2 Rev. DWiring Schematic Wiring Schematic Greensmaster 3050, S/N Below Wiring Schematics 5 2.4 Rev. D Greensmaster 3100/3050Wiring Schematic Greensmaster 3050, S/N 80001 5 2.5 Rev. D Wiring SchematicsWiring Schematic Greensmaster 3050, S/N 230000001 and Up Wiring Schematics 5 2.6 Rev. D3100/3050 200999999This page is intentionally blank Normal Operation Warm Oil Before Start-Up Cold OilLeak Alert Continuity Tester Fig Volt Ohm Amp Meter FigSkin-Over Grease Fig Condition Cause Correction Problem Cause Correction Verify Interlock Operation Ignition Key Switch Fig Seat Switch Fig Traction Neutral Switch FigMow/Lift Switch Fig Interlock Module FigHourmeter BatteryTurf Guardian TM Leak Detector System General Safety Interlock Switch Service Seat Switch Replacement and Adjustment FigTraction Neutral Switch Replacement and Adjustment Fig Mow/Lift Switch Replacement and Adjustment Fig Wiring Harness ServiceBattery Service Battery SpecificationsWheels, Steering and Brakes 6 1 Rev. BSpecifications Greensmaster Brake Adjustment Fig Brake Service Fig Brake Disassembly ReassemblySteering Cable Greensmaster Steering Arm Greensmaster6 5 Rev. B Repairs Repairs 6 6 Rev. B Greensmaster Bolt Adjust Cutting Units Page Page Page Page Page Page Use Loctite 271 on spline nut Rev. C Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut Rev. C Page Single Point Adjust Cutting Units Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page Page Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page Introduction For Four Bolt Adjust and Single Point Adjust Cutting Units9 1 Rev. D Introduction Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page Page Page Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page Page Page Page Page This page is intentionally blank Dual Point Adjust Cutting Units 10 1 Rev. D Dual Point Adjust Cutting unitsDual Point Adjust Cutting Units 10 2 Rev. D WeightMaximum Reel Speed 2200 RPM Gauge Bar Assembly Backlapping Brush Assembly10 3 Rev. D Dual Point Adjust Cutting units Bedknife Screw ToolInner Grease Seal Installation Washer Dual Point Adjust Cutting Units 10 4 Rev. D GreensmasterPlastic Plug Turf Evaluator ToolFactor Possible Problem/Correction After installation to the bedbar10 5 Rev. D Dual Point Adjust Cutting units Factors That Can Affect Quality of CutDual Point Adjust Cutting Units 10 6 Rev. D Greensmaster Characteristics Set Up and Adjustments10 7 Rev. D Dual Point Adjust Cutting units Installation Dual Point Adjust Cutting Units 10 8 Rev. D GreensmasterHydraulic Reel Motor Removal10 9 Rev. D Dual Point Adjust Cutting units To Avoid Personal Injury or DeathBedbar Assembly Dual Point Adjust Cutting Units 10 10 Rev. D GreensmasterBedbar Removal and Installation Installation Fig10 11 Rev. D Dual Point Adjust Cutting units Removal FigBedbar Adjuster Service Dual Point Adjust Cutting Units 10 12 Rev. D GreensmasterBedknife Replacement and Grinding Replacement10 13 Rev. D Dual Point Adjust Cutting units GrindingReel Assembly Dual Point Adjust Cutting Units 10 14 Rev. D Greensmaster10 15 Rev. D Dual Point Adjust Cutting units Reel Removal FigRight Side Plate Service Fig Left Side Plate Service FigDual Point Adjust Cutting Units 10 16 Rev. D Greensmaster Reel Service Fig 10 17 Rev. D Dual Point Adjust Cutting unitsReel Installation Fig Dual Point Adjust Cutting Units 10 18 Rev. D Greensmaster10 19 Rev. D Dual Point Adjust Cutting units Preparing a Reel for GrindingFront Roller Removal and Installation Dual Point Adjust Cutting Units 10 20 Rev. D GreensmasterFront and Rear Roller Service Seal Installation10 21 Rev. D Dual Point Adjust Cutting units Seal RemovalDual Point Adjust Cutting Units 10 22 Rev. D Greensmaster Bearing InstallationBearing Removal This page is intentionally blank Commercial Products